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precision systems for the electronics bench soldering, desoldering and rework systems world headquarters and north american office 1530 obrien drive ? menlo park ? ca 94025 ? usa tel: +1 650-325-3291 ? fax: +1 650-325-5932 www.metcal.com precision systems for the electronics bench met-us-001 cover and contents 22/11/01 2:04 pm page 2
sp440 sp440 desoldering system page 01 contents since 1982, metcal has been the industrys single source of high-performance, precision systems for the electronics bench. always ahead of the competition, metcals soldering/desoldering stations, bga/csp/qfp rework equipment and fume extraction systems continue to set the standard for reliability, flexibility and cost-effective performance. recently, frost & sullivan awarded metcal the prestigious "market engineering leadership award," recognizing metcal as the leader in the world smt rework and repair equipment market, in part through dominant market share, but also because of our continuing "technology innovation." by listening to customers, focusing on their specific needs and working as their technology partner, we continue the quest for excellence, economy and innovation C aimed at helping each customer meet increasingly complex electronics manufacturing challenges. we lcome to metcal. 02 smartheat t echnology 04 mx-500 soldering, desoldering & rework system 07 soldering tip cartridges 20 sp440 self-contained desoldering system 22 qx2 convection rework system 27 smt-1160 hot air pencil 18 sp200 soldering system 10 desoldering tip cartridges 11 rework tip cartridges 14 speciality tip cartridges 15 microfine rework tip cartridges 16 accessories & spare parts cover and contents 22/11/01 2:04 pm page 4
sp440 sp440 desoldering system page 01 contents since 1982, metcal has been the industrys single source of high-performance, precision systems for the electronics bench. always ahead of the competition, metcals soldering/desoldering stations, bga/csp/qfp rework equipment and fume extraction systems continue to set the standard for reliability, flexibility and cost-effective performance. recently, frost & sullivan awarded metcal the prestigious "market engineering leadership award," recognizing metcal as the leader in the world smt rework and repair equipment market, in part through dominant market share, but also because of our continuing "technology innovation." by listening to customers, focusing on their specific needs and working as their technology partner, we continue the quest for excellence, economy and innovation C aimed at helping each customer meet increasingly complex electronics manufacturing challenges. we lcome to metcal. 02 smartheat t echnology 04 mx-500 soldering, desoldering & rework system 07 soldering tip cartridges 20 sp440 self-contained desoldering system 22 qx2 convection rework system 27 smt-1160 hot air pencil 18 sp200 soldering system 10 desoldering tip cartridges 11 rework tip cartridges 14 speciality tip cartridges 15 microfine rework tip cartridges 16 accessories & spare parts cover and contents 22/11/01 2:04 pm page 4
page 03 smartheat page 02 smartheat smartheat ? smartheat ? te chnology what is smartheat ? ? unlike conventional soldering irons, smartheat ? administers heat directly from the heater to the joint. metcal tip cartridges detect the thermal load and instantly adjust the power in order to deliver the right amount of heat precisely where it is needed. if the tip cools while transferring heat to a joint, smartheat ? immediately responds by safely increasing the power to maintain a constant tip temperature. as a result, operators are relieved of the responsibility of regulating the tip temperature, thus eliminating the risk of thermal damage to the component or to the pcb. smartheat ? soldering systems comprise three basic elements: a high frequency power supply, a tip cartridge and a hand-piece. the cartridge contains the solder tip, a heater and the wire coil. when the temperature of the heater (a copper bar coated with a magnetized iron/nickel alloy) reaches a certain level (its curie point), it stops absorbing energy and the temperature becomes constant. energy from the power supply feeds a steady current to the coil. this creates an electrical field from which the heater absorbs energy, turns it into heat and transfers it to the iron/nickel alloy. when soldering has drawn heat from the heater to the extent that the tip begins to cool, the alloy reacts by taking on more energy in order to reheat the tip. in this way, smartheat ? self- regulates the tip temperature to within 1.1oc of a set point regardless of thermal load and without any need for adjustment. tr ouble-free tip replacement the heat-resistant pad supplied with the unit allows you to easily insert and remove the tip cartridge. the simplicity of this process ensures there is no loss of productivity, no need for additional tools and no reason for two soldering systems to be heating at the same time. the metcal difference in production environments where a single component can cost hundreds of dollars and rework and repair can sometimes be more costly than the components involved, process control is vital. metcal improves product quality, increases productivity and reduces manufacturing costs with its patented smartheat ? technology. as smartheat ? maintains a constant tip temperature, automatically delivering the exact amount of power required for the task, consistent results are guaranteed and component/pcb damage is virtually eliminated. metcals smartheat ? systems offer task-specific versatility with no limits, no barriers and absolutely no compromise. va riable power heater fixed temperature soldering tip connector the smartheat ? route to lead-free hand soldering switching to lead-free hand soldering does not necessarily mean that you will have to invest in new equipment or adjust your existing process. as smartheats variable power and fixed temperature guarantee a repeatable tip temperature under a wide variety of thermal loads, the system can easily adapt to meet the higher temperatures demanded by lead-free applications without any need for modification. no calibration required for easy iso 9000 compliance to define the parameters for soldering with a smartheat ? system, simply record the tip cartridge part number. as the heaters alloy dictates the temperature, calibration is not required. indeed, there are no dials, buttons or calibration tools, typical of other systems, with which you can adjust smartheats temperature. this avoids all risk of unauthorized operator intervention. throughout the cartridges lifetime, temperature drift is less than a few degrees. a letter to confirm smartheats self-calibration capacity is available on request. smartheat technology 22/11/01 2:09 pm page 8
page 03 smartheat page 02 smartheat smartheat ? smartheat ? te chnology what is smartheat ? ? unlike conventional soldering irons, smartheat ? administers heat directly from the heater to the joint. metcal tip cartridges detect the thermal load and instantly adjust the power in order to deliver the right amount of heat precisely where it is needed. if the tip cools while transferring heat to a joint, smartheat ? immediately responds by safely increasing the power to maintain a constant tip temperature. as a result, operators are relieved of the responsibility of regulating the tip temperature, thus eliminating the risk of thermal damage to the component or to the pcb. smartheat ? soldering systems comprise three basic elements: a high frequency power supply, a tip cartridge and a hand-piece. the cartridge contains the solder tip, a heater and the wire coil. when the temperature of the heater (a copper bar coated with a magnetized iron/nickel alloy) reaches a certain level (its curie point), it stops absorbing energy and the temperature becomes constant. energy from the power supply feeds a steady current to the coil. this creates an electrical field from which the heater absorbs energy, turns it into heat and transfers it to the iron/nickel alloy. when soldering has drawn heat from the heater to the extent that the tip begins to cool, the alloy reacts by taking on more energy in order to reheat the tip. in this way, smartheat ? self- regulates the tip temperature to within 1.1oc of a set point regardless of thermal load and without any need for adjustment. tr ouble-free tip replacement the heat-resistant pad supplied with the unit allows you to easily insert and remove the tip cartridge. the simplicity of this process ensures there is no loss of productivity, no need for additional tools and no reason for two soldering systems to be heating at the same time. the metcal difference in production environments where a single component can cost hundreds of dollars and rework and repair can sometimes be more costly than the components involved, process control is vital. metcal improves product quality, increases productivity and reduces manufacturing costs with its patented smartheat ? technology. as smartheat ? maintains a constant tip temperature, automatically delivering the exact amount of power required for the task, consistent results are guaranteed and component/pcb damage is virtually eliminated. metcals smartheat ? systems offer task-specific versatility with no limits, no barriers and absolutely no compromise. va riable power heater fixed temperature soldering tip connector the smartheat ? route to lead-free hand soldering switching to lead-free hand soldering does not necessarily mean that you will have to invest in new equipment or adjust your existing process. as smartheats variable power and fixed temperature guarantee a repeatable tip temperature under a wide variety of thermal loads, the system can easily adapt to meet the higher temperatures demanded by lead-free applications without any need for modification. no calibration required for easy iso 9000 compliance to define the parameters for soldering with a smartheat ? system, simply record the tip cartridge part number. as the heaters alloy dictates the temperature, calibration is not required. indeed, there are no dials, buttons or calibration tools, typical of other systems, with which you can adjust smartheats temperature. this avoids all risk of unauthorized operator intervention. throughout the cartridges lifetime, temperature drift is less than a few degrees. a letter to confirm smartheats self-calibration capacity is available on request. smartheat technology 22/11/01 2:09 pm page 8
page 05 mx-500 page 04 mx-500 mx-500 soldering, desoldering & rework system industry standard, soldering, desoldering and rework system metcals mx-500 soldering, desoldering & rework system is the benchmark against which other soldering, desoldering and rework systems are measured. flexible, fast and powerful, the mx-500 soldering, desoldering & rework system raises bench-top conduction soldering to a new level of process control, productivity and throughput. higher throughput at lower temperatures unlike conventional soldering/rework systems that rely on stored energy, metcal systems use smartheat ? for direct power on demand. despite its capacity to work at lower, safer temperatures, smartheat ? still delivers the fastest temperature recovery, joint-to-joint, in the industry. ve rsatility without compromise metcals mx-500 soldering, desoldering & rework system handles both smt and through-hole soldering/rework with one power supply at the bench. with two switchable outputs, the system can be adapted to your exact needs, using two of the three tools available (soldering iron, talon ? tweezers, desolder gun) to configure the most powerful bench-top soldering/rework system on the market. in addition, the mx-500 soldering, desoldering & rework systems power supply has an automatic shut- off, which helps maximize tip cartridge life, and a standard four year warranty. unrivalled comfort and simplicity the short tip-to-grip distance, characteristic of the metcal hand-piece, improves process precision, especially for fine-pitch applications. the easy-squeeze design of metcals talon ? tweezers has been ergonomically designed for superior performance, unmatched comfort and optimum control. pa rt no. description mx-500s-11 t wo port 100/120 vac, solder system mx-500s-21 t wo port 220/240 vac, solder system includes mx-500p t wo port switchable power supply with power cord* mx-rm3e rework hand-piece with cord mx-ws4 w orkstand ac- ys3 sponge ac- cp2 cartridge removal pad mx-500ts-11 t wo port 100/120 vac, solder/talon ? system mx-500ts-21 t wo port 220/240 vac, solder/talon ? system includes mx-500p t wo port switchable power supply with power cord * mx-talon t alon ? hand-piece with cord mx-ws5 w orkstand mx-rm3e rework hand-piece with cord mx-ws4 w orkstand ac- ys3 sponge (2) ac- cp2 cartridge removal pad (2) mx-500s smt soldering/rework system mx-500ts smt rework/talon ? system tip cartridges sold separately from all systems. * 220/240 vac systems do not include power cords. mx-talon-01 t alon ? upgrade kit includes mx-talon t alon ? hand-piece with cord mx-ws5 w orkstand ac- ys3 sponge ac- cp2 cartridge removal pad talon ? upgrade kits sm-talon-02 t alon ? upgrade with switchbox for older stss systems includes mx-talon t alon ? hand-piece with cord mx-ws5 w orkstand ac- ys3 sponge ac- cp2 cartridge removal pad stss-sw1e switchbox with storage tray mx 500 22/11/01 2:25 pm page 12
page 05 mx-500 page 04 mx-500 mx-500 soldering, desoldering & rework system industry standard, soldering, desoldering and rework system metcals mx-500 soldering, desoldering & rework system is the benchmark against which other soldering, desoldering and rework systems are measured. flexible, fast and powerful, the mx-500 soldering, desoldering & rework system raises bench-top conduction soldering to a new level of process control, productivity and throughput. higher throughput at lower temperatures unlike conventional soldering/rework systems that rely on stored energy, metcal systems use smartheat ? for direct power on demand. despite its capacity to work at lower, safer temperatures, smartheat ? still delivers the fastest temperature recovery, joint-to-joint, in the industry. ve rsatility without compromise metcals mx-500 soldering, desoldering & rework system handles both smt and through-hole soldering/rework with one power supply at the bench. with two switchable outputs, the system can be adapted to your exact needs, using two of the three tools available (soldering iron, talon ? tweezers, desolder gun) to configure the most powerful bench-top soldering/rework system on the market. in addition, the mx-500 soldering, desoldering & rework systems power supply has an automatic shut- off, which helps maximize tip cartridge life, and a standard four year warranty. unrivalled comfort and simplicity the short tip-to-grip distance, characteristic of the metcal hand-piece, improves process precision, especially for fine-pitch applications. the easy-squeeze design of metcals talon ? tweezers has been ergonomically designed for superior performance, unmatched comfort and optimum control. pa rt no. description mx-500s-11 t wo port 100/120 vac, solder system mx-500s-21 t wo port 220/240 vac, solder system includes mx-500p t wo port switchable power supply with power cord* mx-rm3e rework hand-piece with cord mx-ws4 w orkstand ac- ys3 sponge ac- cp2 cartridge removal pad mx-500ts-11 t wo port 100/120 vac, solder/talon ? system mx-500ts-21 t wo port 220/240 vac, solder/talon ? system includes mx-500p t wo port switchable power supply with power cord * mx-talon t alon ? hand-piece with cord mx-ws5 w orkstand mx-rm3e rework hand-piece with cord mx-ws4 w orkstand ac- ys3 sponge (2) ac- cp2 cartridge removal pad (2) mx-500s smt soldering/rework system mx-500ts smt rework/talon ? system tip cartridges sold separately from all systems. * 220/240 vac systems do not include power cords. mx-talon-01 t alon ? upgrade kit includes mx-talon t alon ? hand-piece with cord mx-ws5 w orkstand ac- ys3 sponge ac- cp2 cartridge removal pad talon ? upgrade kits sm-talon-02 t alon ? upgrade with switchbox for older stss systems includes mx-talon t alon ? hand-piece with cord mx-ws5 w orkstand ac- ys3 sponge ac- cp2 cartridge removal pad stss-sw1e switchbox with storage tray mx 500 22/11/01 2:25 pm page 12
page 07 mx tips page 06 mx-500 pistol grip smt desoldering/rework system the mx-500ds desoldering/rework system converts shop air into a powerful venturi vacuum to clean through-holes quickly and efficiently. paper solder collection liners within the hand-piece barrel are easy to maintain and are an improvement upon traditional glass tubes. please note: the mx-500ds desoldering/rework system requires shop air for desoldering. if shop air is not available, metcal recommends the sp440 self-contained desoldering system. tip cartridges sold separately from all systems. *220/240 vac systems do not include power cords. sttc soldering tip cartridges frequently used tip cartridges .10" .39" 9.9mm 2.5mm sttc- x 36 * chisel 30 .10 (2.5mm) fo r medium to heavy load joints requiring extra reach. sttc soldering tip cartridges are for use with the mx and the stss soldering/rework hand-pieces only. they cannot be used with the sp systems, the talon ? or desoldering hand-pieces. .39" .07" 9.9mm 1.78mm sttc- x 37 * chisel 30 .07(1.78mm) fo r a wide variety of tasks. if you are choosing the first tip for your metcal system, the sttc-037 is ideal. .06" .39" 1.5mm 9.9mm sttc- x 38 * chisel 30 .06 (1.5mm) a finer version of the sttc-037. ideal for medium to light through- hole and general surface mount touch-up. .36" .04" 1.0mm 9.1mm sttc- x 25 chisel 30 .04 (1.0mm) good for a variety of light soldering tasks. looking for a surface mount touch-up tip? the sttc-025 should be your first choice. .33" .016" 8.4mm 0.4mm sttc- x 07 conical sharp .04 (1.0mm) general-purpose smt and through-hole tip when access is limited. .54" 0.4mm .016" 13.7mm sttc- x 22 conical sharp .016 (0.4mm) sharp tip cartridges for soldering smt components or fine wire applications (not for general through-hole tasks). .63" .016" 16.0mm 0.4mm sttc- x 06 conical sharp .016 (0.4mm) fo r limited access smt rework. .58" .016" 14.7mm 0.4mm sttc- x 40 sharp bent 30 .016 (0.4mm) tip for soldering smt components. the bend makes it much easier to work on small circuits and plccs. .66" .04" 16.7mm 1.0mm sttc- x 45 bevel 60 .016 (0.4mm) an extended length fine tip for surface mount or fine wire applications (not for general through-hole tasks). mx-d001 desolder upgrade kit includes mx-ds1 desoldering hand-piece mx-rm8e desoldering cord mx-dah4 esd air hose with fitting mx-ws5 w orkstand mx-ys3 sponge mx-cp2 cartridge removal pad ac- cb1 cleaning brush ac- cb2 tu be cleaning brush mx-dcf1 chamber liner and filter pack ac-tc desoldering tip cleaner desolder upgrade kit pa rt no. description mx-500ds-11 tw o port 100/120 vac, desolder/solder system mx-500ds-21 tw o port 220/240 vac, desolder/solder system includes mx-500p tw o port switchable power supply with power cord* mx-ds1 desoldering hand-piece mx-rm3e rework hand-piece with cord mx-rm8e desoldering cord mx-dah4 esd air hose with fitting mx-ws5 w orkstand ac-y s3 (x2) sponge (2) ac - cp2 (x2) cartridge removal pad (2) ac- cb1 cleaning brush ac- cb2 t ube cleaning brush mx-dcf1 chamber liner and filter pack ac-tc desoldering tip cleaner mx-500ds smt desoldering/rework system mx-500 soldering, desoldering & rework system 500 series x =5 600 series x =0 700 series x =1 800 series x =8, when followed by an * mx 500 22/11/01 2:25 pm page 14
page 07 mx tips page 06 mx-500 pistol grip smt desoldering/rework system the mx-500ds desoldering/rework system converts shop air into a powerful venturi vacuum to clean through-holes quickly and efficiently. paper solder collection liners within the hand-piece barrel are easy to maintain and are an improvement upon traditional glass tubes. please note: the mx-500ds desoldering/rework system requires shop air for desoldering. if shop air is not available, metcal recommends the sp440 self-contained desoldering system. tip cartridges sold separately from all systems. *220/240 vac systems do not include power cords. sttc soldering tip cartridges frequently used tip cartridges .10" .39" 9.9mm 2.5mm sttc- x 36 * chisel 30 .10 (2.5mm) fo r medium to heavy load joints requiring extra reach. sttc soldering tip cartridges are for use with the mx and the stss soldering/rework hand-pieces only. they cannot be used with the sp systems, the talon ? or desoldering hand-pieces. .39" .07" 9.9mm 1.78mm sttc- x 37 * chisel 30 .07(1.78mm) fo r a wide variety of tasks. if you are choosing the first tip for your metcal system, the sttc-037 is ideal. .06" .39" 1.5mm 9.9mm sttc- x 38 * chisel 30 .06 (1.5mm) a finer version of the sttc-037. ideal for medium to light through- hole and general surface mount touch-up. .36" .04" 1.0mm 9.1mm sttc- x 25 chisel 30 .04 (1.0mm) good for a variety of light soldering tasks. looking for a surface mount touch-up tip? the sttc-025 should be your first choice. .33" .016" 8.4mm 0.4mm sttc- x 07 conical sharp .04 (1.0mm) general-purpose smt and through-hole tip when access is limited. .54" 0.4mm .016" 13.7mm sttc- x 22 conical sharp .016 (0.4mm) sharp tip cartridges for soldering smt components or fine wire applications (not for general through-hole tasks). .63" .016" 16.0mm 0.4mm sttc- x 06 conical sharp .016 (0.4mm) fo r limited access smt rework. .58" .016" 14.7mm 0.4mm sttc- x 40 sharp bent 30 .016 (0.4mm) tip for soldering smt components. the bend makes it much easier to work on small circuits and plccs. .66" .04" 16.7mm 1.0mm sttc- x 45 bevel 60 .016 (0.4mm) an extended length fine tip for surface mount or fine wire applications (not for general through-hole tasks). mx-d001 desolder upgrade kit includes mx-ds1 desoldering hand-piece mx-rm8e desoldering cord mx-dah4 esd air hose with fitting mx-ws5 w orkstand mx-ys3 sponge mx-cp2 cartridge removal pad ac- cb1 cleaning brush ac- cb2 tu be cleaning brush mx-dcf1 chamber liner and filter pack ac-tc desoldering tip cleaner desolder upgrade kit pa rt no. description mx-500ds-11 tw o port 100/120 vac, desolder/solder system mx-500ds-21 tw o port 220/240 vac, desolder/solder system includes mx-500p tw o port switchable power supply with power cord* mx-ds1 desoldering hand-piece mx-rm3e rework hand-piece with cord mx-rm8e desoldering cord mx-dah4 esd air hose with fitting mx-ws5 w orkstand ac-y s3 (x2) sponge (2) ac - cp2 (x2) cartridge removal pad (2) ac- cb1 cleaning brush ac- cb2 t ube cleaning brush mx-dcf1 chamber liner and filter pack ac-tc desoldering tip cleaner mx-500ds smt desoldering/rework system mx-500 soldering, desoldering & rework system 500 series x =5 600 series x =0 700 series x =1 800 series x =8, when followed by an * mx 500 22/11/01 2:25 pm page 14
page 09 mx tips page 08 mx tips other standard tip cartridges 500 series x =5 600 series x =0 700 series x =1 800 series x =8, when followed by an * pttb-501 bonding tip pttb-504 bonding tip pttb-502 bonding tip pttb-503 bonding tip pttb bonding tip cartridges other standard tip cartridges srtc robotic tip cartridges f or use with robotic applications and mx-rm5e or mx-rm8e handles only. similar to sttc tip cartridges, however, strc robotic tip cartridges have a shaft length of 3.15 (80mm) and, therefore, are not compatible with the mx-rm3e handle. f or use in low temperature plastic bonding applications, these aluminum tips can be used with all available mx handles. .45" .19" .08" 4.83mm 2.0mm .03" .76mm 11. 43mm .07" .45" .19" .09" 2.3mm 4.8mm 1.8mm 1 1.43mm .19" .45" .08" 2.0mm 4.8mm 11. 43mm .50" .33" .25" .08" 8.4mm 6.4mm 2.0mm 12.7mm srtc- x 13 chisel 90o .12 (3.0mm) srtc- x 37 chisel 30o .07 (1.78mm) srtc- x 17 * extra large chisel .20 (5.0mm) srtc- x 36 chisel 30o .10 (2.5mm) .19" .12" 3.0mm 4.8mm .30" .20" 5.0mm 7.6mm .10" .39" 9.9mm 2.5mm .39" .07" 9.9mm 1.78mm srtc- x 38 chisel 30o .06 (1.5mm) srtc- x 25 chisel 30o .04 (1.0mm) .36" .04" 1.0mm 9.1mm .06" .39" 1.5mm 9.9mm 600 series x =0 700 series x =7 800 series x =8, when followed by an * sttc- x 17 * extra large chisel .20 (5.0mm) sttc- x 65 la rge chisel .20 (5.0mm) sttc- x 20 long reach chisel 12 .15 (3.8mm) sttc- x 03 * chisel 90 .12 (3.0mm) sttc- x 13 chisel 90o .12 (3.0mm) sttc- x 33 chisel 90 .10 (2.5mm) sttc- x 04 chisel 90 .07 (1.78mm) sttc- x 42 long reach chisel 60 .07 (1.78mm) sttc- x 98 chisel bent 30o .07 (1.78mm) sttc- x 99 chisel bent 30 .06 (1.5mm) sttc- x 41 chisel 30 .05 (1.3mm) sttc- x 83 conical grooved .08 (2.0mm) sttc- x 32 conical sharp .07 (1.78mm) .30" .20" 5.0mm 7.6mm .45" .20" 5.0mm 1 1.4mm .15" .85" 3.8mm 21.6mm .34" .12" 8.6mm 3.0mm .19" .12" 3.0mm 4.8mm .39" .10" 2.5mm 9.9mm .43" .07" 10.9mm 1.78mm .07" .63" 1.78mm 16.0mm .39" .07" 1.78mm 9.9mm .47" .06" 1.5mm 1 1.9mm 21.8mm .05" .86" 1.3mm .08" .70" 17.8mm 2.0mm 1.78mm .39" .07" 9.9mm sttc- x 02 conical sharp .07 (1.78mm) sttc- x 01 conical sharp .04 (1.0mm) sttc- x 31 conical sharp .04 (1.0mm) sttc- x 43 conical sharp .02 (0.5mm) sttc- x 12 conical .08 (2.03mm) sttc- x 11 conical .02 (0.5mm) sttc- x 16 conical .02 (0.5mm) sttc- x 44 sharp bent 30o .02 (0.5mm) sttc- x 26 sharp bent 30 .016 (0.4mm) sttc- x 14 bevel 45o .08 (2.03mm) sttc- x 35 bevel 30 .07 (1.78mm) sttc- x 47 bevel 60 .07 (1.78mm) sttc- x 05 bevel 30 .07 (1.78mm) .48" .07" 12.2mm 1.78mm .04" .53" 13.5mm 1.0mm .39" .04" 1.0mm 9.9mm .02" .60" 0.5mm 15.2mm .08" . 17" 4.3mm 2.03mm .18" 0.5mm .02" 4.6mm .02" .19" 0.5mm 4.8mm .57" .02" 14.5mm 0.5mm .016" 7.9mm . 31" 0.4mm .19" .08" 4.7mm 2.03mm .07" 9.9mm 30 .39" 1.78mm .07" 14.2mm 60 1.78mm .56" .46" .07" 30 1.78mm 1 1.7mm sttc- x 15 bevel 30 .05 (1.3mm) sttc- x 24 bevel 30 .04 (1.0mm) sttc- x 97 groved semi-rigid coax sttc- x 46 long reach bevel 60o .04 (1.0mm) sttc- x 70 heat staking .19 (4.8mm) .17" .05" 30 1.3mm 4.3mm 9.1mm .04" 30 .36" 1.0mm .04" .56" .02" 60 1.0mm .51mm 14.2mm .14" .19" .21" 5.3mm 4.8mm 3.6mm .02" .19" 0.5mm 4.8mm mx 500 22/11/01 2:26 pm page 16
page 09 mx tips page 08 mx tips other standard tip cartridges 500 series x =5 600 series x =0 700 series x =1 800 series x =8, when followed by an * pttb-501 bonding tip pttb-504 bonding tip pttb-502 bonding tip pttb-503 bonding tip pttb bonding tip cartridges other standard tip cartridges srtc robotic tip cartridges f or use with robotic applications and mx-rm5e or mx-rm8e handles only. similar to sttc tip cartridges, however, strc robotic tip cartridges have a shaft length of 3.15 (80mm) and, therefore, are not compatible with the mx-rm3e handle. f or use in low temperature plastic bonding applications, these aluminum tips can be used with all available mx handles. .45" .19" .08" 4.83mm 2.0mm .03" .76mm 11. 43mm .07" .45" .19" .09" 2.3mm 4.8mm 1.8mm 1 1.43mm .19" .45" .08" 2.0mm 4.8mm 11. 43mm .50" .33" .25" .08" 8.4mm 6.4mm 2.0mm 12.7mm srtc- x 13 chisel 90o .12 (3.0mm) srtc- x 37 chisel 30o .07 (1.78mm) srtc- x 17 * extra large chisel .20 (5.0mm) srtc- x 36 chisel 30o .10 (2.5mm) .19" .12" 3.0mm 4.8mm .30" .20" 5.0mm 7.6mm .10" .39" 9.9mm 2.5mm .39" .07" 9.9mm 1.78mm srtc- x 38 chisel 30o .06 (1.5mm) srtc- x 25 chisel 30o .04 (1.0mm) .36" .04" 1.0mm 9.1mm .06" .39" 1.5mm 9.9mm 600 series x =0 700 series x =7 800 series x =8, when followed by an * sttc- x 17 * extra large chisel .20 (5.0mm) sttc- x 65 la rge chisel .20 (5.0mm) sttc- x 20 long reach chisel 12 .15 (3.8mm) sttc- x 03 * chisel 90 .12 (3.0mm) sttc- x 13 chisel 90o .12 (3.0mm) sttc- x 33 chisel 90 .10 (2.5mm) sttc- x 04 chisel 90 .07 (1.78mm) sttc- x 42 long reach chisel 60 .07 (1.78mm) sttc- x 98 chisel bent 30o .07 (1.78mm) sttc- x 99 chisel bent 30 .06 (1.5mm) sttc- x 41 chisel 30 .05 (1.3mm) sttc- x 83 conical grooved .08 (2.0mm) sttc- x 32 conical sharp .07 (1.78mm) .30" .20" 5.0mm 7.6mm .45" .20" 5.0mm 1 1.4mm .15" .85" 3.8mm 21.6mm .34" .12" 8.6mm 3.0mm .19" .12" 3.0mm 4.8mm .39" .10" 2.5mm 9.9mm .43" .07" 10.9mm 1.78mm .07" .63" 1.78mm 16.0mm .39" .07" 1.78mm 9.9mm .47" .06" 1.5mm 1 1.9mm 21.8mm .05" .86" 1.3mm .08" .70" 17.8mm 2.0mm 1.78mm .39" .07" 9.9mm sttc- x 02 conical sharp .07 (1.78mm) sttc- x 01 conical sharp .04 (1.0mm) sttc- x 31 conical sharp .04 (1.0mm) sttc- x 43 conical sharp .02 (0.5mm) sttc- x 12 conical .08 (2.03mm) sttc- x 11 conical .02 (0.5mm) sttc- x 16 conical .02 (0.5mm) sttc- x 44 sharp bent 30o .02 (0.5mm) sttc- x 26 sharp bent 30 .016 (0.4mm) sttc- x 14 bevel 45o .08 (2.03mm) sttc- x 35 bevel 30 .07 (1.78mm) sttc- x 47 bevel 60 .07 (1.78mm) sttc- x 05 bevel 30 .07 (1.78mm) .48" .07" 12.2mm 1.78mm .04" .53" 13.5mm 1.0mm .39" .04" 1.0mm 9.9mm .02" .60" 0.5mm 15.2mm .08" . 17" 4.3mm 2.03mm .18" 0.5mm .02" 4.6mm .02" .19" 0.5mm 4.8mm .57" .02" 14.5mm 0.5mm .016" 7.9mm . 31" 0.4mm .19" .08" 4.7mm 2.03mm .07" 9.9mm 30 .39" 1.78mm .07" 14.2mm 60 1.78mm .56" .46" .07" 30 1.78mm 1 1.7mm sttc- x 15 bevel 30 .05 (1.3mm) sttc- x 24 bevel 30 .04 (1.0mm) sttc- x 97 groved semi-rigid coax sttc- x 46 long reach bevel 60o .04 (1.0mm) sttc- x 70 heat staking .19 (4.8mm) .17" .05" 30 1.3mm 4.3mm 9.1mm .04" 30 .36" 1.0mm .04" .56" .02" 60 1.0mm .51mm 14.2mm .14" .19" .21" 5.3mm 4.8mm 3.6mm .02" .19" 0.5mm 4.8mm mx 500 22/11/01 2:26 pm page 16
page 11 mx tips page 10 mx tips stdc desoldering system tip cartridges standard tip cartridges part no. a b stdc- x 02 .025 (0.64) .055 (1.40) stdc- x 03 .030 (0.76) .066 (1.68) stdc- x 04 .040 (1.02) .070 (1.78) stdc- x 05 .050 (1.27) .080 (2.03) stdc- x 06 .060 (1.52) .090 (2.29) stdc- x 07 .095 (2.41) .125 (3.18) 0.400" standard long reach lo ng reach tip cartridges part no. a b stdc- x 03l .030 (0.76) .066 (1.68) stdc- x 04l .040 (1.02) .070 (1.79) stdc- x 05l .050 (1.27) .080 (2.03) tatc t alon ? ti p cartridges pa rt no. description tatc -x 01 f ine point tip .20 (5.08mm) tatc -x 02 blades tip .25 (6.35mm) tatc -x 03 blades tip .62 (5.75mm) tatc -x 04 blades tip .81 (20.57mm) tatc -x 05 tsop 32 tip tatc -x 06 blades tip 1.1 (27.94mm) tatc -x 08 angled viper tip .05 (1.27mm) 500 series x =5 600 series x =6 designed for the removal of all discrete and so symmetrical components. tatc tip cartridges for talon ? hand-pieces are always sold in pairs. due to its shape and design, by simply rotating the talon ? , a single tatc cartridge can remove a 28 pin soic, a tantalum or an 0603 chip capacitor without changing tips. metcals new viper tip is shown in the main photograph below. depending on available access, choose one of two desoldering tip cartridge configurations: standard stdc or long reach stdc. like all metcal tip cartridges, stdc changeover takes just a few seconds. when desoldering through-hole components, on thermally demanding pcbs, always use the correct geometry for the task. this may mean choosing an 800 series (high temperature) tip. 600 series x =0 700 series x =1 800 series x =8 700 series x =7 800 series x =8 slot tip cartridges dimensions in inches (mm) smt type a b d part no. chip 0805 .090 (2.29) .050 (1.27) .070 (1.79) smtc- x 01 chip 1206, 1210 .140 (3.56) .060 (1.52) .070 (1.79) smtc- x 02 chip 1808, 1812 .190 (4.83) .080 (2.03) .075 (1.91) smtc- x 03 chip, box a (eia sopm-3224) .135 (3.43) .080 (2.03) .120 (3.05) smtc- x 35 chip, box b (eia sopm-3528) .150 (3.81) .095 (2.41) .100 (2.54) smtc- x 32 melf, box b (eia sopm-4532) .190 (4.83) .110 (2.79) .160 (4.06) smtc- x 36 chip, box c (eia sopm-6032) .250 (6.35) .095 (2.41) .130 (3.30) smtc- x 33 * chip, box d (eia sopm-7246) .300 (7.62) .100 (2.54) .140 (3.56) smtc- x 34 * sot-23 .068 (1.73) .100 (2.54) .050 (1.27) smtc- x 05 sot-89 .110 (2.80) .250 (6.35) .080 (2.03) smtc- x 08 chip 0402, 0603, 0805 (angled) .080 (2.03) .050 (1.27) .060 (1.52) smtc- x 88 chip 0402, 0603 .070 (1.78) .040 (1.02) .040 (1.02) smtc- x 96 b a d 500 series x =5 600 series x =0 700 series x =1 * =not available for 500 series smtc smt rework tip cartridges designed for reworking smt components, smtc tip cartridges do it all C assembly, removal and cleaning. the smtc range includes slot, tunnel and quad tip cartridges. the smtc range also includes hoof tips for drag soldering, blade tips to remove residual solder from pads, and knife tips for multi-lead soldering of plccs in tight places. please note: smtc soldering tip cartridges are for use with the mx-rm3e soldering/rework hand- pieces for stss/mx systems only. they cannot be used with sp systems, talon ? hand-pieces or desolder hand-pieces. diameters in inches (mm) b a mx 500 22/11/01 2:26 pm page 18
page 11 mx tips page 10 mx tips stdc desoldering system tip cartridges standard tip cartridges part no. a b stdc- x 02 .025 (0.64) .055 (1.40) stdc- x 03 .030 (0.76) .066 (1.68) stdc- x 04 .040 (1.02) .070 (1.78) stdc- x 05 .050 (1.27) .080 (2.03) stdc- x 06 .060 (1.52) .090 (2.29) stdc- x 07 .095 (2.41) .125 (3.18) 0.400" standard long reach lo ng reach tip cartridges part no. a b stdc- x 03l .030 (0.76) .066 (1.68) stdc- x 04l .040 (1.02) .070 (1.79) stdc- x 05l .050 (1.27) .080 (2.03) tatc t alon ? ti p cartridges pa rt no. description tatc -x 01 f ine point tip .20 (5.08mm) tatc -x 02 blades tip .25 (6.35mm) tatc -x 03 blades tip .62 (5.75mm) tatc -x 04 blades tip .81 (20.57mm) tatc -x 05 tsop 32 tip tatc -x 06 blades tip 1.1 (27.94mm) tatc -x 08 angled viper tip .05 (1.27mm) 500 series x =5 600 series x =6 designed for the removal of all discrete and so symmetrical components. tatc tip cartridges for talon ? hand-pieces are always sold in pairs. due to its shape and design, by simply rotating the talon ? , a single tatc cartridge can remove a 28 pin soic, a tantalum or an 0603 chip capacitor without changing tips. metcals new viper tip is shown in the main photograph below. depending on available access, choose one of two desoldering tip cartridge configurations: standard stdc or long reach stdc. like all metcal tip cartridges, stdc changeover takes just a few seconds. when desoldering through-hole components, on thermally demanding pcbs, always use the correct geometry for the task. this may mean choosing an 800 series (high temperature) tip. 600 series x =0 700 series x =1 800 series x =8 700 series x =7 800 series x =8 slot tip cartridges dimensions in inches (mm) smt type a b d part no. chip 0805 .090 (2.29) .050 (1.27) .070 (1.79) smtc- x 01 chip 1206, 1210 .140 (3.56) .060 (1.52) .070 (1.79) smtc- x 02 chip 1808, 1812 .190 (4.83) .080 (2.03) .075 (1.91) smtc- x 03 chip, box a (eia sopm-3224) .135 (3.43) .080 (2.03) .120 (3.05) smtc- x 35 chip, box b (eia sopm-3528) .150 (3.81) .095 (2.41) .100 (2.54) smtc- x 32 melf, box b (eia sopm-4532) .190 (4.83) .110 (2.79) .160 (4.06) smtc- x 36 chip, box c (eia sopm-6032) .250 (6.35) .095 (2.41) .130 (3.30) smtc- x 33 * chip, box d (eia sopm-7246) .300 (7.62) .100 (2.54) .140 (3.56) smtc- x 34 * sot-23 .068 (1.73) .100 (2.54) .050 (1.27) smtc- x 05 sot-89 .110 (2.80) .250 (6.35) .080 (2.03) smtc- x 08 chip 0402, 0603, 0805 (angled) .080 (2.03) .050 (1.27) .060 (1.52) smtc- x 88 chip 0402, 0603 .070 (1.78) .040 (1.02) .040 (1.02) smtc- x 96 b a d 500 series x =5 600 series x =0 700 series x =1 * =not available for 500 series smtc smt rework tip cartridges designed for reworking smt components, smtc tip cartridges do it all C assembly, removal and cleaning. the smtc range includes slot, tunnel and quad tip cartridges. the smtc range also includes hoof tips for drag soldering, blade tips to remove residual solder from pads, and knife tips for multi-lead soldering of plccs in tight places. please note: smtc soldering tip cartridges are for use with the mx-rm3e soldering/rework hand- pieces for stss/mx systems only. they cannot be used with sp systems, talon ? hand-pieces or desolder hand-pieces. diameters in inches (mm) b a mx 500 22/11/01 2:26 pm page 18
page 13 page 12 mx tips tunnel tip cartridges for dual in-line packages dimensions in inches (mm) smt type a2 a b d part no. dpac .335 (8.51) .335 (8.51) .250 (6.35) .200 (5.08) smtc- x 47 so-8 .320 (8.13) .380 (9.65) .750 (19.05) .240 (6.10) smtc- x 107 so-16 .330 (8.38) .330 (8.38) .475 (12.07) .230 (5.84) smtc- x 46 * so-8 .335 (8.51) .335 (8.51) .665 (16.90) .250 (6.35) smtc- x 68 ** soic-8 .200 (5.08) .200 (5.08 .170 (4.32) .090 (2.29) smtc- x 04 soic-14,-16 .200 (5.08) .200 (5.08) .400 (10.16) .090 (2.29) smtc- x 06 soic-14 .204 (5.18) .204 (5.18) .350 (8.89) .100 (2.54) smtc- x 142 soic-24 (mini flat pack) .280 (7.11) .280 (7.11) .620 (15.75) .125 (3.18) smtc- x 77 soic-16 (wide) .320 (8.13) .320 (8.13) .470 (11.94) .270 (6.86) smtc- x 124 soic-20 .375 (9.53) .375 (9.53) .520 (13.21) .125 (3.18) smtc- x 10 soic-24 .375 (9.53) .375 (9.53) .620 (15.75) .125 (3.18) smtc- x 09 soic-28, sol-34 .375 (9.53) .375 (9.53) .720 (18.29) .125 (3.18) smtc- x 07 soic-32 .520 (13.21) .520 (13.21) .805 (20.45) .170 (4.32) smtc- x 42 soj-28, som-36 .315 (8.00) .340 (8.64) .740 (18.80) .074 (1.88) smtc- x 26 soj-32, 34 .315 (8.00) .340 (8.64) .840 (21.34) .125 (3.18) smtc- x 140 soj-40, som-32 .410 (10.41) .450 (11.43) 1.020 (25.91) .075 (1.91) smtc- x 40 soj-42 .410 (10.41) .450 (11.43) 1.070 (27.18) .125 (3.18) smtc- x 148 somc-14,-16, db-20 .270 (6.86) .270 (6.86) .440 (11.18) .090 (2.29) smtc- x 20 sop-20 .270 (6.86) .270 (6.86) .285 (7.24) .100 (2.54) smtc- x 138 sop-28 .420 (10.67) .420 (10.67) .720 (18.29) .125 (3.18) smtc- x 39 sop-40 .460 (11.68) .510 (12.95) 1.000 (25.4) .125 (3.18) smtc- x 134 * sop-44 .510 (12.95) .565 (14.35) 1.070 (27.18) .105 (2.67) smtc- x 83 tsop-28 .470 (11.94) .505 (12.83) .320 (8.13) .065 (1.65) smtc- x 95 tsop-40 .730 (18.54) .760 (19.30) .400 (10.16) .120 (3.05) smtc- x 154 tsop-56 .730 (18.54) .760 (19.30) .556 (14.12) .120 (3.05) smtc- x 162 tsop-32 .730 (18.54) .760 (19.30) .320 (8.13) .120 (3.05) smtc- x 84 ** b a a2 d 600 series x =0 700 series x =1 * =not available for 600 series ** =not available for 700 series quad tip cartridges for plcc smt type a2 a b2 b d part no. plcc 18 .300 (7.62) .330 (8.38) .500 (12.70) .530 (13.46) .150 (3.81) smtc- x 11 plcc 20 .360 (9.14) .400 (10.16) .360 (9.14) .400 (10.16) .150 (3.81) smtc- x 12 plcc 28 .370 (9.40) .410 (10.41) .570 (14.48) .610 (15.49) .150 (3.81) smtc- x 103 plcc 32 .450 (11.43) .500 (12.70) .550 (13.97) .600 (15.24) .150 (3.81) smtc- x 16 plcc 28 .455 (11.56) .500 (12.70) .455 (11.58) .500 (12.70) .150 (3.81) smtc- x 13 plcc 44 .660 (16.76) .700 (17.78) .660 (16.76) .700 (17.78) .150 (3.81) smtc- x 14 plcc 68 .960 (24.38) .995 (25.27) .960 (24.38) .995 (25.27) .220 (5.59) smtc- x 18 * plcc 68 dual ? .960 (24.38) .995 (25.27) .960 (24.38) .995 (25.27) .220 (5.59) smtc- x 28 plcc 84 dual ? 1.165 (29.59) 1.195 (30.35) 1.165 (29.59) 1.195 (30.35) .220 (5.59) smtc- x 29 plcc 52 .760 (19.30) .800 (20.32) .760 (19.30) .800 (20.32) .150 (3.81) smtc- x 17 * plcc 84 1.165 (29.59) 1.195 (30.35) 1.165 (29.59) 1.195 (30.35) .220 (5.59) smtc- x 19 * please note: ? dual tip cartridges require two power supply units and two hand-pieces. a dual hand-piece support (mx-dhs) is also recommended. b2 b aa2 d 600 series x =0 700 series x =1 for all quads use 700 series tip cartridges * =not available for 600 series quad tip cartridges for qfp dimensions in inches (mm) smt type a2 a b b2 d part no. sqfp 48 (eiaj) .330 (8.38) .330 (8.38) .330 (8.38) .330 (8.38) .100 (2.54) smtc- x 121 sqfp 64 (eiaj) .440 (11.18) .440 (11.18) .440 (11.18) .440 (11.18) .100 (2.54) smtc- x 120 tqfp 44 .440 (11.18) .480 (12.19) .480 (12.19) .520 (13.21) .110 (2.79) smtc- x 159 tqfp 80 .485 (12.32) .525 (13.34) .485 (12.32) .525 (13.34) .110 (2.79) smtc- x 132 qfp 48 .550 (13.97) .550 (13.97) .550 (13.97) .550 (13.97) .130 (3.30) smtc- x 115 vqfp 100 (eiaj) .570 (14.48) .610 (15.49) .570 (14.48) .610 (15.49) .110 (2.79) smtc- x 118 qfp 128 (3.2 mm fp) .620 (15.75) .620 (15.75) .860 (21.84) .860 (21.84) .130 (3.30) smtc- x 133 qfp 44 .635 (16.13) .635 (16.13) .635 (16.13) .635 (16.13) .130 (3.30) smtc- x 21 qfp 100 (rectangular) .650 (16.51) .650 (16.51) .885 (22.48) .885 (22.48) .130 (3.30) smtc- x 43 qfp 64, 80 .675 (17.15) .675 (17.15) .910 (23.11) .910 (23.11) .130 (3.30) smtc- x 15 qfp 100 .805 (20.45) .805 (20.45) .805 (20.45) .805 (20.45) .190 (4.83) smtc- x 45 * qfp 144 .805 (20.45) .840 (21.34) .805 (20.45) .840 (21.34) .075 (1.91) smtc- x 122 qfp 132 .985 (25.02) 1.020 (25.91) .985 (25.02) 1.020 (25.91) .125 (3.18) smtc- x 86 qfp 100 (square) 1.040 (26.42) 1.040 (26.42) 1.040 (26.42) 1.040 (26.42) .130 (3.30) smtc- x 44 * qfp 208 dual ? 1.125 (28.58) 1.770 (44.96) 1.125 (28.58) 1.170 (44.96) .114 (2.90) smtc- x 81 qfp 120,160 dual ? 1.165 (29.59) 1.200 (30.48) 1.165 (29.59) 1.200 (30.48) .120 (3.05) smtc- x 48 pqfp 240 dual ? 1.290 (32.77) 1.330 (33.78) 1.290 (32.77) 1.330 (33.78) .110 (2.79) smtc- x 125 qfp 304 dual ? 1.600 (40.64) 1.650 (41.91) 1.650 (41.91) 1.600 (40.64) .200 (5.08) smtc- x 158 ** b2 b aa2 d please note: ? dual tip cartridges require two power supply units and two hand-pieces. a dual hand-piece support (mx-dhs) is also recommended. 600 series x =0 700 series x =1 for all quads use 700 series tip cartridges * = not recommended for 600 series ** = not available for 600 series mx tips socket tip cartridges (tip inside socket) recommended smd component a b d part no. part no. plcc-20 socket .360 (9.14) .360 (9.14) .115 (2.91) smtc- x 144 smtc-1144 plcc-32 socket .456 (11.58) .556 (14.12) .120 (3.05) smtc- x 109 smtc-1109 plcc-84 socket dual ? 1.160 (40.64) 1.160 (40.64) .115 (2.91) smtc- x 145 smtc-1145 b a d please note: ? dual tip cartridges require two power supply units and two hand-pieces. a dual hand-piece support (mx-dhs) is also recommended. 600 series x =0 700 series x =1 for all quads use 700 series tip cartridges mx 500 22/11/01 2:26 pm page 20
page 13 page 12 mx tips tunnel tip cartridges for dual in-line packages dimensions in inches (mm) smt type a2 a b d part no. dpac .335 (8.51) .335 (8.51) .250 (6.35) .200 (5.08) smtc- x 47 so-8 .320 (8.13) .380 (9.65) .750 (19.05) .240 (6.10) smtc- x 107 so-16 .330 (8.38) .330 (8.38) .475 (12.07) .230 (5.84) smtc- x 46 * so-8 .335 (8.51) .335 (8.51) .665 (16.90) .250 (6.35) smtc- x 68 ** soic-8 .200 (5.08) .200 (5.08 .170 (4.32) .090 (2.29) smtc- x 04 soic-14,-16 .200 (5.08) .200 (5.08) .400 (10.16) .090 (2.29) smtc- x 06 soic-14 .204 (5.18) .204 (5.18) .350 (8.89) .100 (2.54) smtc- x 142 soic-24 (mini flat pack) .280 (7.11) .280 (7.11) .620 (15.75) .125 (3.18) smtc- x 77 soic-16 (wide) .320 (8.13) .320 (8.13) .470 (11.94) .270 (6.86) smtc- x 124 soic-20 .375 (9.53) .375 (9.53) .520 (13.21) .125 (3.18) smtc- x 10 soic-24 .375 (9.53) .375 (9.53) .620 (15.75) .125 (3.18) smtc- x 09 soic-28, sol-34 .375 (9.53) .375 (9.53) .720 (18.29) .125 (3.18) smtc- x 07 soic-32 .520 (13.21) .520 (13.21) .805 (20.45) .170 (4.32) smtc- x 42 soj-28, som-36 .315 (8.00) .340 (8.64) .740 (18.80) .074 (1.88) smtc- x 26 soj-32, 34 .315 (8.00) .340 (8.64) .840 (21.34) .125 (3.18) smtc- x 140 soj-40, som-32 .410 (10.41) .450 (11.43) 1.020 (25.91) .075 (1.91) smtc- x 40 soj-42 .410 (10.41) .450 (11.43) 1.070 (27.18) .125 (3.18) smtc- x 148 somc-14,-16, db-20 .270 (6.86) .270 (6.86) .440 (11.18) .090 (2.29) smtc- x 20 sop-20 .270 (6.86) .270 (6.86) .285 (7.24) .100 (2.54) smtc- x 138 sop-28 .420 (10.67) .420 (10.67) .720 (18.29) .125 (3.18) smtc- x 39 sop-40 .460 (11.68) .510 (12.95) 1.000 (25.4) .125 (3.18) smtc- x 134 * sop-44 .510 (12.95) .565 (14.35) 1.070 (27.18) .105 (2.67) smtc- x 83 tsop-28 .470 (11.94) .505 (12.83) .320 (8.13) .065 (1.65) smtc- x 95 tsop-40 .730 (18.54) .760 (19.30) .400 (10.16) .120 (3.05) smtc- x 154 tsop-56 .730 (18.54) .760 (19.30) .556 (14.12) .120 (3.05) smtc- x 162 tsop-32 .730 (18.54) .760 (19.30) .320 (8.13) .120 (3.05) smtc- x 84 ** b a a2 d 600 series x =0 700 series x =1 * =not available for 600 series ** =not available for 700 series quad tip cartridges for plcc smt type a2 a b2 b d part no. plcc 18 .300 (7.62) .330 (8.38) .500 (12.70) .530 (13.46) .150 (3.81) smtc- x 11 plcc 20 .360 (9.14) .400 (10.16) .360 (9.14) .400 (10.16) .150 (3.81) smtc- x 12 plcc 28 .370 (9.40) .410 (10.41) .570 (14.48) .610 (15.49) .150 (3.81) smtc- x 103 plcc 32 .450 (11.43) .500 (12.70) .550 (13.97) .600 (15.24) .150 (3.81) smtc- x 16 plcc 28 .455 (11.56) .500 (12.70) .455 (11.58) .500 (12.70) .150 (3.81) smtc- x 13 plcc 44 .660 (16.76) .700 (17.78) .660 (16.76) .700 (17.78) .150 (3.81) smtc- x 14 plcc 68 .960 (24.38) .995 (25.27) .960 (24.38) .995 (25.27) .220 (5.59) smtc- x 18 * plcc 68 dual ? .960 (24.38) .995 (25.27) .960 (24.38) .995 (25.27) .220 (5.59) smtc- x 28 plcc 84 dual ? 1.165 (29.59) 1.195 (30.35) 1.165 (29.59) 1.195 (30.35) .220 (5.59) smtc- x 29 plcc 52 .760 (19.30) .800 (20.32) .760 (19.30) .800 (20.32) .150 (3.81) smtc- x 17 * plcc 84 1.165 (29.59) 1.195 (30.35) 1.165 (29.59) 1.195 (30.35) .220 (5.59) smtc- x 19 * please note: ? dual tip cartridges require two power supply units and two hand-pieces. a dual hand-piece support (mx-dhs) is also recommended. b2 b aa2 d 600 series x =0 700 series x =1 for all quads use 700 series tip cartridges * =not available for 600 series quad tip cartridges for qfp dimensions in inches (mm) smt type a2 a b b2 d part no. sqfp 48 (eiaj) .330 (8.38) .330 (8.38) .330 (8.38) .330 (8.38) .100 (2.54) smtc- x 121 sqfp 64 (eiaj) .440 (11.18) .440 (11.18) .440 (11.18) .440 (11.18) .100 (2.54) smtc- x 120 tqfp 44 .440 (11.18) .480 (12.19) .480 (12.19) .520 (13.21) .110 (2.79) smtc- x 159 tqfp 80 .485 (12.32) .525 (13.34) .485 (12.32) .525 (13.34) .110 (2.79) smtc- x 132 qfp 48 .550 (13.97) .550 (13.97) .550 (13.97) .550 (13.97) .130 (3.30) smtc- x 115 vqfp 100 (eiaj) .570 (14.48) .610 (15.49) .570 (14.48) .610 (15.49) .110 (2.79) smtc- x 118 qfp 128 (3.2 mm fp) .620 (15.75) .620 (15.75) .860 (21.84) .860 (21.84) .130 (3.30) smtc- x 133 qfp 44 .635 (16.13) .635 (16.13) .635 (16.13) .635 (16.13) .130 (3.30) smtc- x 21 qfp 100 (rectangular) .650 (16.51) .650 (16.51) .885 (22.48) .885 (22.48) .130 (3.30) smtc- x 43 qfp 64, 80 .675 (17.15) .675 (17.15) .910 (23.11) .910 (23.11) .130 (3.30) smtc- x 15 qfp 100 .805 (20.45) .805 (20.45) .805 (20.45) .805 (20.45) .190 (4.83) smtc- x 45 * qfp 144 .805 (20.45) .840 (21.34) .805 (20.45) .840 (21.34) .075 (1.91) smtc- x 122 qfp 132 .985 (25.02) 1.020 (25.91) .985 (25.02) 1.020 (25.91) .125 (3.18) smtc- x 86 qfp 100 (square) 1.040 (26.42) 1.040 (26.42) 1.040 (26.42) 1.040 (26.42) .130 (3.30) smtc- x 44 * qfp 208 dual ? 1.125 (28.58) 1.770 (44.96) 1.125 (28.58) 1.170 (44.96) .114 (2.90) smtc- x 81 qfp 120,160 dual ? 1.165 (29.59) 1.200 (30.48) 1.165 (29.59) 1.200 (30.48) .120 (3.05) smtc- x 48 pqfp 240 dual ? 1.290 (32.77) 1.330 (33.78) 1.290 (32.77) 1.330 (33.78) .110 (2.79) smtc- x 125 qfp 304 dual ? 1.600 (40.64) 1.650 (41.91) 1.650 (41.91) 1.600 (40.64) .200 (5.08) smtc- x 158 ** b2 b aa2 d please note: ? dual tip cartridges require two power supply units and two hand-pieces. a dual hand-piece support (mx-dhs) is also recommended. 600 series x =0 700 series x =1 for all quads use 700 series tip cartridges * = not recommended for 600 series ** = not available for 600 series mx tips socket tip cartridges (tip inside socket) recommended smd component a b d part no. part no. plcc-20 socket .360 (9.14) .360 (9.14) .115 (2.91) smtc- x 144 smtc-1144 plcc-32 socket .456 (11.58) .556 (14.12) .120 (3.05) smtc- x 109 smtc-1109 plcc-84 socket dual ? 1.160 (40.64) 1.160 (40.64) .115 (2.91) smtc- x 145 smtc-1145 b a d please note: ? dual tip cartridges require two power supply units and two hand-pieces. a dual hand-piece support (mx-dhs) is also recommended. 600 series x =0 700 series x =1 for all quads use 700 series tip cartridges mx 500 22/11/01 2:26 pm page 20
page 14 mx tips page 15 mx-tips 500 series x =5 600 series x =0 700 series x =1 800 series x =8 ** =not available for 500 or 800 series smtc- x 60 blade 0.410 (10.41mm) long smtc- x 61 blade 0.620 (15.75mm) long smtc- x 62 blade 0.870 (22.10mm) long smtc- x 110 ** blade dual heater quad 1.55 ( 39.37mm) smtc- x 136 ** hot plate .425 sq. (10.8mm sq.) speciality speciality tip cartridges microfine microfine rework tip cartridges smtc-x171 30 0.65" 16.51mm .03" .76mm smtc- x 171 use to remove 0201 and 0402 components from a "topside" angle. this design increases microscope viewing when reworking/removing micro chip capacitors/components. 30 .60" 15.24mm .02" .51mm smtc- x 172 designed for fine drag soldering and point-to-point soldering. this tip increases access between components and allows for lead to lead or solder bridge clean-up. 60 .65" 16.51mm .045" 1.14mm smtc- x 174 long reach micro hoof tip designed with a smaller surface area than the mini-hoof for optimal drag soldering of components in tight spots. 60 .45" 11.43mm .035" .89mm smtc- x 175 micro-hoof tip designed with a smaller surface area than the mini- hoof for drag soldering of small/micro leaded components. .52" 13.2mm .01" .25mm sttc- x 90 microfine tip designed for soldering and touch-up of micro components such as 0201s and 0402s. blade tip cartridges hoof and knife tip cartridges for drag soldering other speciality tip cartridges 500 series x =5 600 series x =0 700 series x =1 800 series x =8 * =not available for 800 series ** =not available for 500 or 800 series 500 series x =5 600 series x =0 700 series x =1 800 series x =8 ** =not available for 500 or 800 series the microfine rework tip cartridge series is designed for reworking 0201 and 0402 or microfine components in tight spaces with the help of a microscope. this series includes tips that can be used to remove 0402 and 0201 components from the topside approach or can also be used for multi-lead drag soldering on micro plcc and qfp components with access problems. depending on your application, one of these tips will meet your micro component rework needs. smtc- x 147 * hoof smtc- x 167 ** mini-hoof smtc- x 169 * long reach hoof .13" .70" 60 3.3mm 17.78mm .08" 60 .60" 15.24mm 2.03mm .19" .08" .65" 45 4.83mm 16.51mm 2.03mm .06" 30 .65" 16.51mm 1.52mm .12" 60 .60" 15.24mm 3.05mm .23" 45 .65" .19" 16.51mm 5.84mm 4.83mm smtc- x 98 ** smt connector 28 pin smtc- x 100 micro xmt small package co-axial tip .19" .13" 1.18" 4.83mm 29.97mm 3.3mm .03" .08" .76mm 2.03mm .09" .19" .19" .14" 4.83mm 4.83mm 3.56mm 2.89mm .425" sq. .08" 10.80mm sq. 2.03mm 500 series x =5 600 series x =0 700 series x =1 800 series x =8 smtc- x 170 * long reach hoof smtc- x 161 * knife (tinned area, .08 2.03mm) smtc- x 173 knife (increased tinned area, .23 5.84mm) mx 500 22/11/01 2:26 pm page 22
page 14 mx tips page 15 mx-tips 500 series x =5 600 series x =0 700 series x =1 800 series x =8 ** =not available for 500 or 800 series smtc- x 60 blade 0.410 (10.41mm) long smtc- x 61 blade 0.620 (15.75mm) long smtc- x 62 blade 0.870 (22.10mm) long smtc- x 110 ** blade dual heater quad 1.55 ( 39.37mm) smtc- x 136 ** hot plate .425 sq. (10.8mm sq.) speciality speciality tip cartridges microfine microfine rework tip cartridges smtc-x171 30 0.65" 16.51mm .03" .76mm smtc- x 171 use to remove 0201 and 0402 components from a "topside" angle. this design increases microscope viewing when reworking/removing micro chip capacitors/components. 30 .60" 15.24mm .02" .51mm smtc- x 172 designed for fine drag soldering and point-to-point soldering. this tip increases access between components and allows for lead to lead or solder bridge clean-up. 60 .65" 16.51mm .045" 1.14mm smtc- x 174 long reach micro hoof tip designed with a smaller surface area than the mini-hoof for optimal drag soldering of components in tight spots. 60 .45" 11.43mm .035" .89mm smtc- x 175 micro-hoof tip designed with a smaller surface area than the mini- hoof for drag soldering of small/micro leaded components. .52" 13.2mm .01" .25mm sttc- x 90 microfine tip designed for soldering and touch-up of micro components such as 0201s and 0402s. blade tip cartridges hoof and knife tip cartridges for drag soldering other speciality tip cartridges 500 series x =5 600 series x =0 700 series x =1 800 series x =8 * =not available for 800 series ** =not available for 500 or 800 series 500 series x =5 600 series x =0 700 series x =1 800 series x =8 ** =not available for 500 or 800 series the microfine rework tip cartridge series is designed for reworking 0201 and 0402 or microfine components in tight spaces with the help of a microscope. this series includes tips that can be used to remove 0402 and 0201 components from the topside approach or can also be used for multi-lead drag soldering on micro plcc and qfp components with access problems. depending on your application, one of these tips will meet your micro component rework needs. smtc- x 147 * hoof smtc- x 167 ** mini-hoof smtc- x 169 * long reach hoof .13" .70" 60 3.3mm 17.78mm .08" 60 .60" 15.24mm 2.03mm .19" .08" .65" 45 4.83mm 16.51mm 2.03mm .06" 30 .65" 16.51mm 1.52mm .12" 60 .60" 15.24mm 3.05mm .23" 45 .65" .19" 16.51mm 5.84mm 4.83mm smtc- x 98 ** smt connector 28 pin smtc- x 100 micro xmt small package co-axial tip .19" .13" 1.18" 4.83mm 29.97mm 3.3mm .03" .08" .76mm 2.03mm .09" .19" .19" .14" 4.83mm 4.83mm 3.56mm 2.89mm .425" sq. .08" 10.80mm sq. 2.03mm 500 series x =5 600 series x =0 700 series x =1 800 series x =8 smtc- x 170 * long reach hoof smtc- x 161 * knife (tinned area, .08 2.03mm) smtc- x 173 knife (increased tinned area, .23 5.84mm) mx 500 22/11/01 2:26 pm page 22
page 16 mx-500 page 17 mx-500 mx-500 accessories & spare parts pa rt no. description a mx-rm3e esd solder handle w/cp2 for mx-500 systems b mx-rm6e esd long reach solder handle w/cp2 for mx-500 c mx-talon t alon ? hand-piece with cord d mx-ds1 desolder hand-piece e mx-rm8e ds1 desolder cord f mx-dah4 esd air hose, u.s standard fitting mx-rm5e standard robotic cable, 1-piece, 6 (1.83m) ** mx-dmk1 ds1 maintenance kit includes z long phillips screws (pack of 2) *** aa short phillips screws (pack of 4) *** bb mx-dsb desolder gun swivel bushing cc hex screws (pack of 2) *** dd mx-dla desolder gun latch adjustment (pack of 10) ee l arge springs (pack of 2) *** ff nylon screws (pack of 2) *** gg mx-dsl2 ds1 cartridge seal (pack of 2) hh hinge pins (pack of 4) *** ii o -rings (pack of 2) *** jj mx-dsl1 ds1 chamber seal (pack of 2) kk small springs (pack of 6) *** mx-duc ds1 upper chamber (type ii desolder tool only) ** a b c d e f g mx-ws5 ds1/talon ? w orkstand with ys3 sponge h mx-ws4 mx workstand with ys3 sponge i mx-wsc5 t alon ? cradle j mx-wsc4 mx-rm3e / 6e cradle ac - ys1-p ws1 sponge (1.7 x 2.7 x 1.0) (pack of 50) ** ac - ys3-p mx, sp & dp workstand sponge (pack of 50) ** g h i j k l m n p o k ac- tstand tip stand l ac- cp2 cartridge removal pad m ac-b rush-p soft brass brush cleaner (pack of 6) n mx-dhs dual handle support (use with dual heater smtcs) o stss-template smtc tip selection template p ac-t c ase tip case for sttc/ssc (holds 10 tips) * mx-fx2 fume extraction tube and clamp ** q q mx-dcf1 ds1 filter pack: 15 chamber liners, 6 fume filters mx-dcf1l ds1 chamber liners (pack of 40) ** mx-dcf1f ds1 fume filters (pack of 20) ** r mx-dar1 air regulator and filter with fittings s ac-tc-p desolder tip cleaner (pack of 12) t ac - cb1-p desolder chamber cleaning brush (pack of 25) u ac - cb2-p desolder tube cleaning brush (pack of 6) v mx-dvc1 v enturi cartridge for desolder gun w mx-dsl1 ds1 chamber seal x mx-dsl2 ds1 cartridge seal y mx-dsb desolder gun swivel bushing r s t u v w x y power supply and power meter mx-500p-11 t wo port 100/120 vac power supply mx-500p-21 t wo port 220/240 vac power supply * mx-npm net power meter * tips not included ** not shown z aa bb cc dd ee ff jj gg hh kk ii ** not shown *** not sold separately hand-pieces and cords workstand items miscellaneous accessories desoldering accessories desoldering maintenance kit other system components * 220/240 vac power supply does not include power cord. mx 500 22/11/01 2:27 pm page 24
page 16 mx-500 page 17 mx-500 mx-500 accessories & spare parts pa rt no. description a mx-rm3e esd solder handle w/cp2 for mx-500 systems b mx-rm6e esd long reach solder handle w/cp2 for mx-500 c mx-talon t alon ? hand-piece with cord d mx-ds1 desolder hand-piece e mx-rm8e ds1 desolder cord f mx-dah4 esd air hose, u.s standard fitting mx-rm5e standard robotic cable, 1-piece, 6 (1.83m) ** mx-dmk1 ds1 maintenance kit includes z long phillips screws (pack of 2) *** aa short phillips screws (pack of 4) *** bb mx-dsb desolder gun swivel bushing cc hex screws (pack of 2) *** dd mx-dla desolder gun latch adjustment (pack of 10) ee l arge springs (pack of 2) *** ff nylon screws (pack of 2) *** gg mx-dsl2 ds1 cartridge seal (pack of 2) hh hinge pins (pack of 4) *** ii o -rings (pack of 2) *** jj mx-dsl1 ds1 chamber seal (pack of 2) kk small springs (pack of 6) *** mx-duc ds1 upper chamber (type ii desolder tool only) ** a b c d e f g mx-ws5 ds1/talon ? w orkstand with ys3 sponge h mx-ws4 mx workstand with ys3 sponge i mx-wsc5 t alon ? cradle j mx-wsc4 mx-rm3e / 6e cradle ac - ys1-p ws1 sponge (1.7 x 2.7 x 1.0) (pack of 50) ** ac - ys3-p mx, sp & dp workstand sponge (pack of 50) ** g h i j k l m n p o k ac- tstand tip stand l ac- cp2 cartridge removal pad m ac-b rush-p soft brass brush cleaner (pack of 6) n mx-dhs dual handle support (use with dual heater smtcs) o stss-template smtc tip selection template p ac-t c ase tip case for sttc/ssc (holds 10 tips) * mx-fx2 fume extraction tube and clamp ** q q mx-dcf1 ds1 filter pack: 15 chamber liners, 6 fume filters mx-dcf1l ds1 chamber liners (pack of 40) ** mx-dcf1f ds1 fume filters (pack of 20) ** r mx-dar1 air regulator and filter with fittings s ac-tc-p desolder tip cleaner (pack of 12) t ac - cb1-p desolder chamber cleaning brush (pack of 25) u ac - cb2-p desolder tube cleaning brush (pack of 6) v mx-dvc1 v enturi cartridge for desolder gun w mx-dsl1 ds1 chamber seal x mx-dsl2 ds1 cartridge seal y mx-dsb desolder gun swivel bushing r s t u v w x y power supply and power meter mx-500p-11 t wo port 100/120 vac power supply mx-500p-21 t wo port 220/240 vac power supply * mx-npm net power meter * tips not included ** not shown z aa bb cc dd ee ff jj gg hh kk ii ** not shown *** not sold separately hand-pieces and cords workstand items miscellaneous accessories desoldering accessories desoldering maintenance kit other system components * 220/240 vac power supply does not include power cord. mx 500 22/11/01 2:27 pm page 24
page 19 sp200 page 18 sp200 sp200 economical soldering system cuts costs, not corners the sp200 soldering system is the most cost-effective and easiest to use compact soldering system available today. f or flawless soldering, technicians need only select the correct tip cartridge, insert it into the hand- piece and switch on. as the unit works at a lower temperature than a conventional iron and requires no calibration, operators always apply the correct level of thermal energy needed to produce solder joints of the highest quality without risking component or pcb damage. in addition, the systems design is extremely reliable, with very few parts that ever need repairing, ensuring that the sp200 soldering system is practically maintenance-free. metcals sp200 soldering system, for through-hole soldering and smt touch-up, is designed to perfectly complement our mx-500 soldering, desoldering & rework system. sp200 soldering system tip cartridges for soldering applications the sp200 soldering system s tip cartridges are designed to suit a wide range of soldering applications. f or optimum performance, operators should select the tip that allows maximum contact with the work surface. we suggest that you start with a 600 series tip cartridge. sp200 solder tip cartridges 500 series x =5 600 series x =6 700 series x =7 pa rt no. description sp200-11 115 vac soldering system sp200-21 220/240 vac soldering system * * 220/240 vac system does not include power cords a ccessories & spare parts sp-pw1-10 po wer supply with power cord sp-pw1-20 po wer supply with power cord * ac- cp2 cartridge removal pad ac- ys3-p w orkstand sponge (pack of 50) ac-b rush-p soft brass brush cleaner (pack of 6) ac-t c ase tip case (holds 10 tips) ** ac- tstand tip stand sp-hc1 esd solder handle w/cp2 for sp200 systems sp-or o -ring replacement kit sp-wsk1 sp workstand with ys3 sponge sp-cradle universal cradle * 220/240 vac system does not include power cords ** tips not included sp200 soldering system system includes power supply with power cord*, hand-piece with cord, workstand with sponge and cartidge removal pad ssc- x 17a extra large chisel .21 (5.3mm) ssc- x 13a chisel 90o .13 (3.3mm) ssc- x 46a long reach chisel .12 (3.0mm) ssc- x 36a chisel 30o .10 (2.5mm) ssc- x 42a long reach chisel 60o .07 (1.78mm) ssc- x 70a long chisel .07 (1.78mm) ssc- x 37a chisel 30o .07 (1.78mm) ssc- x 38a chisel 30o .06 (1.5mm) ssc- x 25a chisel 30o .04 (1.0mm) ssc- x 74a conical sharp .055 (1.4mm) ssc- x 01a conical sharp .04 (1.0mm) .40" .21" 5.3mm 10mm ssc- x 22a conical sharp .02 (0.51mm) ssc- x 72a conical chisel .07 (1.78mm) ssc- x 71a conical chisel .04 (1.0mm) ssc- x 54a sharp bent 30o .02 (0.51mm) ssc- x 26a sharp bent 30o .02 (0.51mm) ssc- x 47a bevel 60o .07 (1.78mm) ssc- x 45a bevel 60o .016 (0.4mm) ssc- x 67a drag soldering tip (mini-hoof) ssc- x 61a drag soldering tip (knife) ssc- x 39a drag soldering tip (hoof) ssc- x 73a drag soldering tip (increased tinned area, .24 6.1mm) .30" .13" 7.6mm 3.3mm .65" .12" 3.0mm 16.5mm .10" .39" 2.5mm 9.9mm .63" .07" 1.78mm 16mm .65" .07" 1.78mm 16.5mm .40" .07" 9.9mm 1.78mm .40" 1.5mm 10mm .06" .43" 1.0mm .04" 1 1mm 15mm .055" .590" 1.4mm .04" .60" 1.0mm 15.2mm .45" 0.51mm .02" 1 1.4mm .39" .07" 9.9mm 1.78mm .36" .04" 1.0mm 9.1mm .73" .02" .51mm 18.5mm .45" .02" 0.51mm 1 1.4mm .07" 14.2mm 60 1.78mm .56" .75" .016" 0.4mm 19mm .70" .05" 17.8mm 1.27mm .64" 45 .02" .18 " 16.25mm 0.5mm 4.5mm .70" .016" 17.8mm 2.3mm .64" 45 .02" .18 " 16.25mm 0.5mm 4.5mm .24" 6.1mm sp200 soldering system 22/11/01 2:45 pm page 32
page 19 sp200 page 18 sp200 sp200 economical soldering system cuts costs, not corners the sp200 soldering system is the most cost-effective and easiest to use compact soldering system available today. f or flawless soldering, technicians need only select the correct tip cartridge, insert it into the hand- piece and switch on. as the unit works at a lower temperature than a conventional iron and requires no calibration, operators always apply the correct level of thermal energy needed to produce solder joints of the highest quality without risking component or pcb damage. in addition, the systems design is extremely reliable, with very few parts that ever need repairing, ensuring that the sp200 soldering system is practically maintenance-free. metcals sp200 soldering system, for through-hole soldering and smt touch-up, is designed to perfectly complement our mx-500 soldering, desoldering & rework system. sp200 soldering system tip cartridges for soldering applications the sp200 soldering system s tip cartridges are designed to suit a wide range of soldering applications. f or optimum performance, operators should select the tip that allows maximum contact with the work surface. we suggest that you start with a 600 series tip cartridge. sp200 solder tip cartridges 500 series x =5 600 series x =6 700 series x =7 pa rt no. description sp200-11 115 vac soldering system sp200-21 220/240 vac soldering system * * 220/240 vac system does not include power cords a ccessories & spare parts sp-pw1-10 po wer supply with power cord sp-pw1-20 po wer supply with power cord * ac- cp2 cartridge removal pad ac- ys3-p w orkstand sponge (pack of 50) ac-b rush-p soft brass brush cleaner (pack of 6) ac-t c ase tip case (holds 10 tips) ** ac- tstand tip stand sp-hc1 esd solder handle w/cp2 for sp200 systems sp-or o -ring replacement kit sp-wsk1 sp workstand with ys3 sponge sp-cradle universal cradle * 220/240 vac system does not include power cords ** tips not included sp200 soldering system system includes power supply with power cord*, hand-piece with cord, workstand with sponge and cartidge removal pad ssc- x 17a extra large chisel .21 (5.3mm) ssc- x 13a chisel 90o .13 (3.3mm) ssc- x 46a long reach chisel .12 (3.0mm) ssc- x 36a chisel 30o .10 (2.5mm) ssc- x 42a long reach chisel 60o .07 (1.78mm) ssc- x 70a long chisel .07 (1.78mm) ssc- x 37a chisel 30o .07 (1.78mm) ssc- x 38a chisel 30o .06 (1.5mm) ssc- x 25a chisel 30o .04 (1.0mm) ssc- x 74a conical sharp .055 (1.4mm) ssc- x 01a conical sharp .04 (1.0mm) .40" .21" 5.3mm 10mm ssc- x 22a conical sharp .02 (0.51mm) ssc- x 72a conical chisel .07 (1.78mm) ssc- x 71a conical chisel .04 (1.0mm) ssc- x 54a sharp bent 30o .02 (0.51mm) ssc- x 26a sharp bent 30o .02 (0.51mm) ssc- x 47a bevel 60o .07 (1.78mm) ssc- x 45a bevel 60o .016 (0.4mm) ssc- x 67a drag soldering tip (mini-hoof) ssc- x 61a drag soldering tip (knife) ssc- x 39a drag soldering tip (hoof) ssc- x 73a drag soldering tip (increased tinned area, .24 6.1mm) .30" .13" 7.6mm 3.3mm .65" .12" 3.0mm 16.5mm .10" .39" 2.5mm 9.9mm .63" .07" 1.78mm 16mm .65" .07" 1.78mm 16.5mm .40" .07" 9.9mm 1.78mm .40" 1.5mm 10mm .06" .43" 1.0mm .04" 1 1mm 15mm .055" .590" 1.4mm .04" .60" 1.0mm 15.2mm .45" 0.51mm .02" 1 1.4mm .39" .07" 9.9mm 1.78mm .36" .04" 1.0mm 9.1mm .73" .02" .51mm 18.5mm .45" .02" 0.51mm 1 1.4mm .07" 14.2mm 60 1.78mm .56" .75" .016" 0.4mm 19mm .70" .05" 17.8mm 1.27mm .64" 45 .02" .18 " 16.25mm 0.5mm 4.5mm .70" .016" 17.8mm 2.3mm .64" 45 .02" .18 " 16.25mm 0.5mm 4.5mm .24" 6.1mm sp200 soldering system 22/11/01 2:45 pm page 32
powerful , portable through-hole rework metcals sp440 self-contained desoldering system is specifically designed for through-hole rework, delivering powerful and portable desoldering. the systems built-in vacuum pump clears through-holes quickly and completely, making it ideally suited to areas without shop air. this lightweight, ergonomic pencil grip desoldering tool maximizes operator productivity and reduces the risk of damage to components and substrates. using smartheat ? technology, the sp440 self-contained desoldering system supplies higher watt density power at lower temperatures than other desoldering tools with no overshoot. its 50-watt power rating and tips, specifically designed to maximize heat transfer, make the system ideal for heavy load desoldering of components on ground-planes and multi-layer pcbs. page 21 sp440 page 20 sp440 sp440 self-contained desoldering system ad vanced operating and safety features the sp440 self-contained desoldering system has a number of features, which combine to ensure that it is the most reliable and cost-effective solution available for self-contained desoldering. the systems time-out feature switches off the power supply after a 30-minute redundancy period, thus significantly extending tip life and conserving energy. coupled with these features are elements that reflect our dedication to operator and process safety. the sp440 self-contained desoldering systems esd cable and vacuum line are burn-proof, which safeguards operators from injury and prevents damage to expensive process elements. the units readily accessible paper solder collection chamber renders the former glass cartridges obsolete and speeds the desoldering process. desoldering tips the sp440 self-contained desoldering systems tips are available in two temperature ranges: 600 and 700 series. to ensure the best results, choose a tip with an interior diameter only slightly larger than that of the lead on the component to be desoldered. sp440-11 115 vac self-contained desoldering system sp440-21 220/240 vac self-contained desoldering system * * 220/240 vac system does not include power cords a ccessories & spare parts sp-pw3-11 po wer supply with power cord sp-pw3-21 po wer supply with power cord * dp-dsg2 hand-piece assembly (handle, cord, vac line, coil assembly) dp-wsk2 sp440 workstand kit with ys3 sponge dp-sl3 f ront seal for dsg2 ac-tc-p tip cleaners (pack of 12) ac- cp2 cartridge removal pad dp-ca2 coil assembly dp-cc solder collection chamber for dsg2 dp-cf f ilter pack (12 fume filters, 24 chamber liners) dp-lf f ilter pack (5 inline filters) dp-vb1 v alve body assembly (clip, valve, esd vac. hose) dp-vl1 v acuum line, esd dp-wsc2 sp440 cradle ac - ys3-p w orkstand sponge (pack of 50) * 220/240 vac system does not include power cords tip range part no. a b sdc -x 02 .025 (0.64) .055 (1.40) sdc -x 03 .030 (0.76) .060 (1.52) sdc -x 04 .040 (1.02) .070 (1.78) sdc -x 05 .050 (1.27) .080 (2.03) sdc -x 06 .060 (1.52) .090 (2.29) sdc -x 07 .095 (2.41) .125 (3.18) diameter in inches (mm) b a 600 series x =6 700 series x =7 sp440 desoldering system system includes power supply with power cord*, hand-piece assembly, w orkstand kit with sponge, tip cleaners and cartidge removal pad sp440 desoldering system 22/11/01 2:34 pm page 28
powerful , portable through-hole rework metcals sp440 self-contained desoldering system is specifically designed for through-hole rework, delivering powerful and portable desoldering. the systems built-in vacuum pump clears through-holes quickly and completely, making it ideally suited to areas without shop air. this lightweight, ergonomic pencil grip desoldering tool maximizes operator productivity and reduces the risk of damage to components and substrates. using smartheat ? technology, the sp440 self-contained desoldering system supplies higher watt density power at lower temperatures than other desoldering tools with no overshoot. its 50-watt power rating and tips, specifically designed to maximize heat transfer, make the system ideal for heavy load desoldering of components on ground-planes and multi-layer pcbs. page 21 sp440 page 20 sp440 sp440 self-contained desoldering system ad vanced operating and safety features the sp440 self-contained desoldering system has a number of features, which combine to ensure that it is the most reliable and cost-effective solution available for self-contained desoldering. the systems time-out feature switches off the power supply after a 30-minute redundancy period, thus significantly extending tip life and conserving energy. coupled with these features are elements that reflect our dedication to operator and process safety. the sp440 self-contained desoldering systems esd cable and vacuum line are burn-proof, which safeguards operators from injury and prevents damage to expensive process elements. the units readily accessible paper solder collection chamber renders the former glass cartridges obsolete and speeds the desoldering process. desoldering tips the sp440 self-contained desoldering systems tips are available in two temperature ranges: 600 and 700 series. to ensure the best results, choose a tip with an interior diameter only slightly larger than that of the lead on the component to be desoldered. sp440-11 115 vac self-contained desoldering system sp440-21 220/240 vac self-contained desoldering system * * 220/240 vac system does not include power cords a ccessories & spare parts sp-pw3-11 po wer supply with power cord sp-pw3-21 po wer supply with power cord * dp-dsg2 hand-piece assembly (handle, cord, vac line, coil assembly) dp-wsk2 sp440 workstand kit with ys3 sponge dp-sl3 f ront seal for dsg2 ac-tc-p tip cleaners (pack of 12) ac- cp2 cartridge removal pad dp-ca2 coil assembly dp-cc solder collection chamber for dsg2 dp-cf f ilter pack (12 fume filters, 24 chamber liners) dp-lf f ilter pack (5 inline filters) dp-vb1 v alve body assembly (clip, valve, esd vac. hose) dp-vl1 v acuum line, esd dp-wsc2 sp440 cradle ac - ys3-p w orkstand sponge (pack of 50) * 220/240 vac system does not include power cords tip range part no. a b sdc -x 02 .025 (0.64) .055 (1.40) sdc -x 03 .030 (0.76) .060 (1.52) sdc -x 04 .040 (1.02) .070 (1.78) sdc -x 05 .050 (1.27) .080 (2.03) sdc -x 06 .060 (1.52) .090 (2.29) sdc -x 07 .095 (2.41) .125 (3.18) diameter in inches (mm) b a 600 series x =6 700 series x =7 sp440 desoldering system system includes power supply with power cord*, hand-piece assembly, w orkstand kit with sponge, tip cleaners and cartidge removal pad sp440 desoldering system 22/11/01 2:34 pm page 28
page 23 qx2 page 22 qx2 qx2 convection rework made easy the qx2 convection rework system combines sophisticated process control and wide-ranging capabilities with a user-friendly, ergonomic design to speed and simplify the rework process. with its constant temperature and variable power, the qx2 convection rework system minimizes the risk of thermal damage, providing a safe environment for delicate components and substrates. in comparison with other convection systems, the simplicity and power of this machine is clear. simplified push-button controls and advanced automation reduce the need for extended operator training while greatly reducing the likelihood of human error. older convection systems are difficult to operate and require extensive user training. this is not the case with the qx2 convection rework system. even its initial set-up is a fast and easy process, requiring no special tools. please note: the qx2 convection rework system is shown below alongside a metcal bvx-100 fume extraction system which is available separately. prec ise nozzles increase flexibility a wide range of focused convection nozzles is available for the qx2 convection rework system. these direct heat precisely where it is needed. with metcals quick-release system, these nozzles can be changed in seconds, for unsurpassed speed and flexibility. qx2 convection rework system streamlined operation the qx2 convection rework systems vacuum pick-up gently removes components after reflow. the time of each removal cycle is stored and displayed as a guide to help operators quickly establish a minimum time for component placement. the system then automatically turns off the heat to minimize the risk of thermal shock to adjacent components or to the pcb itself. an integrated under-board pre-heater is also available to prevent the warping of large boards during rework. operators can fine-tune the power by adjusting the airflow rate, but to minimize thermal stress, the system automatically sustains the heater exhaust temperature while maintaining a consistently low set point temperature. to accommodate any process change, including the use of new soldering alloys, the manufacturing engineer can easily reprogram this set temperature. qx2 rework_1160 air pencil 23/11/01 9:42 am page 36
page 23 qx2 page 22 qx2 qx2 convection rework made easy the qx2 convection rework system combines sophisticated process control and wide-ranging capabilities with a user-friendly, ergonomic design to speed and simplify the rework process. with its constant temperature and variable power, the qx2 convection rework system minimizes the risk of thermal damage, providing a safe environment for delicate components and substrates. in comparison with other convection systems, the simplicity and power of this machine is clear. simplified push-button controls and advanced automation reduce the need for extended operator training while greatly reducing the likelihood of human error. older convection systems are difficult to operate and require extensive user training. this is not the case with the qx2 convection rework system. even its initial set-up is a fast and easy process, requiring no special tools. please note: the qx2 convection rework system is shown below alongside a metcal bvx-100 fume extraction system which is available separately. prec ise nozzles increase flexibility a wide range of focused convection nozzles is available for the qx2 convection rework system. these direct heat precisely where it is needed. with metcals quick-release system, these nozzles can be changed in seconds, for unsurpassed speed and flexibility. qx2 convection rework system streamlined operation the qx2 convection rework systems vacuum pick-up gently removes components after reflow. the time of each removal cycle is stored and displayed as a guide to help operators quickly establish a minimum time for component placement. the system then automatically turns off the heat to minimize the risk of thermal shock to adjacent components or to the pcb itself. an integrated under-board pre-heater is also available to prevent the warping of large boards during rework. operators can fine-tune the power by adjusting the airflow rate, but to minimize thermal stress, the system automatically sustains the heater exhaust temperature while maintaining a consistently low set point temperature. to accommodate any process change, including the use of new soldering alloys, the manufacturing engineer can easily reprogram this set temperature. qx2 rework_1160 air pencil 23/11/01 9:42 am page 36
page 25 qx2 page 24 qx2 remote controller functions timer: by counting up during removal and down during attachment, the timer removes subjective guesswork from the rework process. te m perature display: displays the temperature of the heater exhaust or the temperature measured by an auxiliary thermocouple in either f or c. the heater exhaust temperature is preset at 662of (350c) and may be reset by the process engineer to anywhere between 482of (250c) and 842of (450c) by entering an unlock code. attach mode: this mode reflows a new component to the pcb. by adjusting the time stored in remove mode with the + - k eys, you can ensure an appropriate reflow time, which may be adjusted on the fly if desired. airflow selector: the airflow selector determines the rate at which thermal energy is transferred to the component. remove mode: this mode activates the vacuum pick-up, which applies a gentle upward force to the component. when component lift off is sensed, the heater is automatically turned off. start/stop button: p ressing the start/stop button initiates or ends the remove or a ttach cycle. in remove mode, stopping the cycle also shuts off the vacuum, to release components after lift off. ad vanced process control the systems digital controller clearly displays critical parameters during operation while its automated functions reduce process variability. its expanded level of process control provides superior quality of operation and final product, with less scrap and greater throughput. qx2 convection rework nozzles metcal has a comprehensive range of nozzles for the qx2 convection rework system . for non-standard components we offer a custom nozzle program. please contact your local metcal representative for more information about custom nozzles. a b standard nozzle range pa rt no. component types a b nz-d1113 nozzle dual 0.43 (11) 0.51 (13) nz-d1116 nozzle dual (for sol 28) 0.43 (11) 0.63 (16) nz-d1420 nozzle dual 0.55 (14) 0.79 (20) nz-d2109 nozzle dual 0.35 (09) 0.83 (21) nz-d2113 nozzle dual 0.51 (13) 0.83 (21) nz-q11 nozzle quad (for plcc 20) 0.43 (11) 0.43 (11) nz-q13 nozzle quad (for plcc 28) 0.51 (13) 0.51 (13) nz-q1415 nozzle quad 0.55 (14) 0.60 (15) nz-q17 nozzle quad 0.67 (17) 0.67 (17) nz-q18 nozzle quad (for qfp 80) 0.71 (18) 0.71 (18) nz-q19 nozzle quad (for plcc 44) 0.75 (19) 0.75 (19) nz-q1925 nozzle quad (for qfp 100) 0.75 (19) 0.98 (25) nz-q22 nozzle quad 0.87 (22) 0.87 (22) nz-q23 nozzle quad 0.91 (23) 0.91 (23) nz-q27 nozzle quad (for plcc 68) 1.06 (27) 1.06 (27) nz-q28 nozzle quad 1.10 (28) 1.10 (28) nz-q32 nozzle quad (for plcc 84, qfp 208) 1.26 (32) 1.26 (32) nz-q33 nozzle quad (for qfp 120/128/144/160) 1.30 (33) 1.30 (33) nz-q35 nozzle quad 1.38 (35) 1.38 (35) nz-q38 nozzle quad 1.50 (38) 1.50 (38) nz-q43 nozzle quad 1.70 (43) 1.70 (43) dimensions in inches (mm) a b box reflow nozzles in addition to our broad range of standard nozzles, we also offer a range of box reflow nozzles designed for the removal of shielding cans, connectors and other square components. a b box reflow nozzles pa rt no. component types a b nz-b23 nozzle box 0.91 (23) 0.91 (23) nz-b27 nozzle box 1.06 (27) 1.06 (27) nz-b33 nozzle box 1.30 (33) 1.30 (33) nz-b35 nozzle box 1.38 (35) 1.38 (35) nz-b40 nozzle box 1.57 (40) 1.57 (40) nz-b44 nozzle box 1.73 (44) 1.73 (44) internal dimensions in inches (mm) qx2 rework_1160 air pencil 23/11/01 9:43 am page 38
page 25 qx2 page 24 qx2 remote controller functions timer: by counting up during removal and down during attachment, the timer removes subjective guesswork from the rework process. te m perature display: displays the temperature of the heater exhaust or the temperature measured by an auxiliary thermocouple in either f or c. the heater exhaust temperature is preset at 662of (350c) and may be reset by the process engineer to anywhere between 482of (250c) and 842of (450c) by entering an unlock code. attach mode: this mode reflows a new component to the pcb. by adjusting the time stored in remove mode with the + - k eys, you can ensure an appropriate reflow time, which may be adjusted on the fly if desired. airflow selector: the airflow selector determines the rate at which thermal energy is transferred to the component. remove mode: this mode activates the vacuum pick-up, which applies a gentle upward force to the component. when component lift off is sensed, the heater is automatically turned off. start/stop button: p ressing the start/stop button initiates or ends the remove or a ttach cycle. in remove mode, stopping the cycle also shuts off the vacuum, to release components after lift off. ad vanced process control the systems digital controller clearly displays critical parameters during operation while its automated functions reduce process variability. its expanded level of process control provides superior quality of operation and final product, with less scrap and greater throughput. qx2 convection rework nozzles metcal has a comprehensive range of nozzles for the qx2 convection rework system . for non-standard components we offer a custom nozzle program. please contact your local metcal representative for more information about custom nozzles. a b standard nozzle range pa rt no. component types a b nz-d1113 nozzle dual 0.43 (11) 0.51 (13) nz-d1116 nozzle dual (for sol 28) 0.43 (11) 0.63 (16) nz-d1420 nozzle dual 0.55 (14) 0.79 (20) nz-d2109 nozzle dual 0.35 (09) 0.83 (21) nz-d2113 nozzle dual 0.51 (13) 0.83 (21) nz-q11 nozzle quad (for plcc 20) 0.43 (11) 0.43 (11) nz-q13 nozzle quad (for plcc 28) 0.51 (13) 0.51 (13) nz-q1415 nozzle quad 0.55 (14) 0.60 (15) nz-q17 nozzle quad 0.67 (17) 0.67 (17) nz-q18 nozzle quad (for qfp 80) 0.71 (18) 0.71 (18) nz-q19 nozzle quad (for plcc 44) 0.75 (19) 0.75 (19) nz-q1925 nozzle quad (for qfp 100) 0.75 (19) 0.98 (25) nz-q22 nozzle quad 0.87 (22) 0.87 (22) nz-q23 nozzle quad 0.91 (23) 0.91 (23) nz-q27 nozzle quad (for plcc 68) 1.06 (27) 1.06 (27) nz-q28 nozzle quad 1.10 (28) 1.10 (28) nz-q32 nozzle quad (for plcc 84, qfp 208) 1.26 (32) 1.26 (32) nz-q33 nozzle quad (for qfp 120/128/144/160) 1.30 (33) 1.30 (33) nz-q35 nozzle quad 1.38 (35) 1.38 (35) nz-q38 nozzle quad 1.50 (38) 1.50 (38) nz-q43 nozzle quad 1.70 (43) 1.70 (43) dimensions in inches (mm) a b box reflow nozzles in addition to our broad range of standard nozzles, we also offer a range of box reflow nozzles designed for the removal of shielding cans, connectors and other square components. a b box reflow nozzles pa rt no. component types a b nz-b23 nozzle box 0.91 (23) 0.91 (23) nz-b27 nozzle box 1.06 (27) 1.06 (27) nz-b33 nozzle box 1.30 (33) 1.30 (33) nz-b35 nozzle box 1.38 (35) 1.38 (35) nz-b40 nozzle box 1.57 (40) 1.57 (40) nz-b44 nozzle box 1.73 (44) 1.73 (44) internal dimensions in inches (mm) qx2 rework_1160 air pencil 23/11/01 9:43 am page 38
page 27 smt 1160 page 26 qx2 technical specifications qx2-s-11 qx2-s-21 input voltage 90-132 vac, 50/60 hz 220-260 vac, 50/60 hz convection system heater 550 w 550 w rated current 5 amps 2.5 amps airflow 20-50 l/min 20-50 l/min source temperature (default set point) 662f 350c source temperature range 482f - 842of 250c - 450c pre-heater heater 950 w 950 w rated current 8.5 amps 4.5 amps heating surface 6 x 6 152mm x 152mm board temperature range 194f - 248f 90c - 120c board holder minimum board size 2 x 2 50mm x 50mm maximum board size 14 x 18 360mm x 460mm we ights convection rework system 18 lb 8.2 kg board holder 5.5 lb 2.5 kg pre-heater 6.4 lb 2.9 kg outer dimensions ( w x d x h ) convection rework system (operating) 11.5 x 20.5 x 14.2 292mm x 521mm x 361mm (stored) 11.5 x 16.8 x 21.0 292mm x 427mm x 533mm board holder 20.5 x 15.0 x 5.0 521mm x 381mm x 127mm pre-heater 8.2 x 15.5 x 2.5 208mm x 394mm x 64mm features v acuum self-contained operator moveable controller with: ?start/stop button ?airflow control ?time control ?lcd display ?remove/attach control component removal au tomatic component lift off and heater shut off component attachment manual, timer controlled nozzle attachment/removal push on, quick-release other au xiliary thermocouple port for component temperature monitoring systems a ccessories ac-bh board holder ac -bp-11 board holder/pre-heater kit 115v ac -bp-21 board holder/pre-heater kit 230v * ac -ph-11 p re-heater 115v ac -ph-21 p re-heater 230v * ac -bs board support qx2-s-11 115v convection rework system qx2-sbh-11 115v convection rework system with board holder qx2-sbp-11 115v convection rework system with board holder & pre-heater qx2-s-21 230v convection rework system * qx2-sbh-21 230v convection rework system with board holder * qx2-sbp-21 230v convection rework system with board holder & pre-heater * 115v convection rework system includes: qx2-p-11 po wer supply, 115v qx2-ct qx2 controller ac-wt w ork tray ac -rp nozzle removal pad ac- cc1 qx2 controller cable ac- cc2 p re-heater control cable ac-vc v acuum cup kit 230v convection rework system includes: qx2-p-21 po wer supply 230v * qx2-ct qx2 controller ac-wt w ork tray ac -rp nozzle removal pad ac- cc1 qx2 controller cable ac- cc2 p re-heater control cable ac-vc v acuum cup kit smt-1160 non-contact hot air rework station with its precise forced air convection, metcals smt-1160 hot air pencil is designed for those rework applications requiring very low thermal stress, including smds and temperature-sensitive ceramic capacitors. this non-contact system, with variable temperature flow, can also capably remove smt chip capacitors and soics. the smt-1160 hot air pencil is equipped with a broad range of features for assured effectiveness and sensitivity of operation. these include an esd-safe housing and hand-piece, variable airflow control, variable closed-loop temperature control, a nitrogen input facility to suit inert soldering applications and specialized split, fan and fine nozzle options. the smt-1160 hot air pencils capacity for non-contact soldering avoids alignment disruption and eliminates the risk of thermal shock to components. smt-1160 hot air pencil smt-1161-v 115v hot air pencil rework station smt-1162-v 230v hot air pencil rework station a ccessories & spare parts shp-1060a hot air pencil hand-piece vp-50 v acuum pencil with nozzle kit vtm-1 v ariable temperature module s6-025 f ine nozzle 0.025 (0.64mm) s6-fan f an nozzle 0.347 x 0.030 (8.8mm x 0.76mm) s6-soic dual nozzle 0.265 (6.7mm) s6-sol dual nozzle 0.428 (10.9mm) nk-1060a 3 piece nozzle kit (includes 16812, 16813, 16846) 17319s pump assembly 16806 collar sub-assembly shp-1060a 16844 nipple assembly shp-1060a ac -hapws w orkstand ac-h apwsc replacement workstand cradle 16812 nozzle, oval, .101 (2.57mm) 16813 nozzle, round, .080 (2.03mm) 16846 nozzle, sharp 30, .080 (2.03 mm) smt-1160 hot air pencil system includes hot air pencil hand-piece, 3 piece nozzle kit (nk-1060a), workstand and variable temperature module qx2 qx2 convection rework system * 230v systems do not include power cords qx2 rework_1160 air pencil 23/11/01 9:44 am page 40
page 27 smt 1160 page 26 qx2 technical specifications qx2-s-11 qx2-s-21 input voltage 90-132 vac, 50/60 hz 220-260 vac, 50/60 hz convection system heater 550 w 550 w rated current 5 amps 2.5 amps airflow 20-50 l/min 20-50 l/min source temperature (default set point) 662f 350c source temperature range 482f - 842of 250c - 450c pre-heater heater 950 w 950 w rated current 8.5 amps 4.5 amps heating surface 6 x 6 152mm x 152mm board temperature range 194f - 248f 90c - 120c board holder minimum board size 2 x 2 50mm x 50mm maximum board size 14 x 18 360mm x 460mm we ights convection rework system 18 lb 8.2 kg board holder 5.5 lb 2.5 kg pre-heater 6.4 lb 2.9 kg outer dimensions ( w x d x h ) convection rework system (operating) 11.5 x 20.5 x 14.2 292mm x 521mm x 361mm (stored) 11.5 x 16.8 x 21.0 292mm x 427mm x 533mm board holder 20.5 x 15.0 x 5.0 521mm x 381mm x 127mm pre-heater 8.2 x 15.5 x 2.5 208mm x 394mm x 64mm features v acuum self-contained operator moveable controller with: ?start/stop button ?airflow control ?time control ?lcd display ?remove/attach control component removal au tomatic component lift off and heater shut off component attachment manual, timer controlled nozzle attachment/removal push on, quick-release other au xiliary thermocouple port for component temperature monitoring systems a ccessories ac-bh board holder ac -bp-11 board holder/pre-heater kit 115v ac -bp-21 board holder/pre-heater kit 230v * ac -ph-11 p re-heater 115v ac -ph-21 p re-heater 230v * ac -bs board support qx2-s-11 115v convection rework system qx2-sbh-11 115v convection rework system with board holder qx2-sbp-11 115v convection rework system with board holder & pre-heater qx2-s-21 230v convection rework system * qx2-sbh-21 230v convection rework system with board holder * qx2-sbp-21 230v convection rework system with board holder & pre-heater * 115v convection rework system includes: qx2-p-11 po wer supply, 115v qx2-ct qx2 controller ac-wt w ork tray ac -rp nozzle removal pad ac- cc1 qx2 controller cable ac- cc2 p re-heater control cable ac-vc v acuum cup kit 230v convection rework system includes: qx2-p-21 po wer supply 230v * qx2-ct qx2 controller ac-wt w ork tray ac -rp nozzle removal pad ac- cc1 qx2 controller cable ac- cc2 p re-heater control cable ac-vc v acuum cup kit smt-1160 non-contact hot air rework station with its precise forced air convection, metcals smt-1160 hot air pencil is designed for those rework applications requiring very low thermal stress, including smds and temperature-sensitive ceramic capacitors. this non-contact system, with variable temperature flow, can also capably remove smt chip capacitors and soics. the smt-1160 hot air pencil is equipped with a broad range of features for assured effectiveness and sensitivity of operation. these include an esd-safe housing and hand-piece, variable airflow control, variable closed-loop temperature control, a nitrogen input facility to suit inert soldering applications and specialized split, fan and fine nozzle options. the smt-1160 hot air pencils capacity for non-contact soldering avoids alignment disruption and eliminates the risk of thermal shock to components. smt-1160 hot air pencil smt-1161-v 115v hot air pencil rework station smt-1162-v 230v hot air pencil rework station a ccessories & spare parts shp-1060a hot air pencil hand-piece vp-50 v acuum pencil with nozzle kit vtm-1 v ariable temperature module s6-025 f ine nozzle 0.025 (0.64mm) s6-fan f an nozzle 0.347 x 0.030 (8.8mm x 0.76mm) s6-soic dual nozzle 0.265 (6.7mm) s6-sol dual nozzle 0.428 (10.9mm) nk-1060a 3 piece nozzle kit (includes 16812, 16813, 16846) 17319s pump assembly 16806 collar sub-assembly shp-1060a 16844 nipple assembly shp-1060a ac -hapws w orkstand ac-h apwsc replacement workstand cradle 16812 nozzle, oval, .101 (2.57mm) 16813 nozzle, round, .080 (2.03mm) 16846 nozzle, sharp 30, .080 (2.03 mm) smt-1160 hot air pencil system includes hot air pencil hand-piece, 3 piece nozzle kit (nk-1060a), workstand and variable temperature module qx2 qx2 convection rework system * 230v systems do not include power cords qx2 rework_1160 air pencil 23/11/01 9:44 am page 40
page 28 metcal global metcal global locations menlo park, california, is home to metcals corporate headquarters, and the central location for research and development, manufacturing and administration. to meet the needs of customers throughout the world, metcal has sales, service and distribution centers in north america, asia, and europe. drawing on its organizational strengths and industry experience, metcals distribution network offers seamless, proactive support and access to the companys full range of products - around the globe. wherever electronics manufacturing facilities are located, metcals network of expertly trained distributors is there, to supply essential technical support and advanced process solutions. metcal metcal product lines array package rework metcal array package rework systems are advanced, versatile machines offering the repeatability, accuracy and thermal control essential for the safe and effective rework of todays leading edge bga, csp, land grip array (lga), micro smd, micro-lead frame (mlf) and bumped chip component packages. f or more information on the full line of metcal array package rework products, visit www.metcal.com, or contact your local metcal representative. fume extraction f or the safety of your operators and working environment, metcal offers a full line of fume extraction systems. from volume to tip to bench-top fume extraction, metcal has systems to purify the air by filtering harmful smoke and particulates from the working area. fume extraction systems are also useful for extracting potentially noxious fumes from the use of certain adhesives and chemicals on the workbench. for more information on the full line of metcal fume extraction products, visit www.metcal.com, or contact your local metcal representative. metcal headquarters 1530 o'brien drive menlo park, ca 94025 usa phone: +1 650-325-3291 f ax: +1 650-325-5932 germany ok international gmbh f rankfurter strasse 74 d -64521 gross-gerau germany phone: +49 (0) 61 52-71 12-0 f ax: +49 (0) 61 52-71 12-22 europe headquarters ok international ltd eagle close, chandler's ford hampshire, so53 4nf u.k. phone: +44 23 8048 9100 f ax: +44 23 8048 9109 italy ok international spa strada statale 11 -no. 28, 20010 vittuone (milano), italia phone: +39 02 9025161 f ax: +39 02 90111147 asia headquarters ok international taiwan ltd 5f no. 79 sec. 1 hsin-tai-wu road, his-chih t aipei hsien, taiwan phone: 886-2-2698 4013 f ax: 886-2-2698 4021 china ok international china no. 22 chao yang men wai avenue beijing prime tower, room 1901 chao yang district, beijing, p. r. china 100020 phone: +86 10 6588 3360 f ax: +86 10 6588 3359 f rance ok international sa rue ampere - zi lyon nord 69730 genay, france phone: +33 (0)4 72 08 75 75 f ax: +33 (0)4 72 08 75 70 japan ok international japan ltd 2f ask bldg. 1-24-4 ebisu shibuya-ku to kyo 150-0013, japan phone: +81-3-3449-7451 f ax: +81-3-3440-2010 ?2001 delaware capital formation, inc. all rights reserved. dover and the dover logo are registered trademarks of delaware capital formation, inc., a wholly-owned subsidiary of dover corporation. qx2 rework_1160 air pencil 23/11/01 9:44 am page 42
page 28 metcal global metcal global locations menlo park, california, is home to metcals corporate headquarters, and the central location for research and development, manufacturing and administration. to meet the needs of customers throughout the world, metcal has sales, service and distribution centers in north america, asia, and europe. drawing on its organizational strengths and industry experience, metcals distribution network offers seamless, proactive support and access to the companys full range of products - around the globe. wherever electronics manufacturing facilities are located, metcals network of expertly trained distributors is there, to supply essential technical support and advanced process solutions. metcal metcal product lines array package rework metcal array package rework systems are advanced, versatile machines offering the repeatability, accuracy and thermal control essential for the safe and effective rework of todays leading edge bga, csp, land grip array (lga), micro smd, micro-lead frame (mlf) and bumped chip component packages. f or more information on the full line of metcal array package rework products, visit www.metcal.com, or contact your local metcal representative. fume extraction f or the safety of your operators and working environment, metcal offers a full line of fume extraction systems. from volume to tip to bench-top fume extraction, metcal has systems to purify the air by filtering harmful smoke and particulates from the working area. fume extraction systems are also useful for extracting potentially noxious fumes from the use of certain adhesives and chemicals on the workbench. for more information on the full line of metcal fume extraction products, visit www.metcal.com, or contact your local metcal representative. metcal headquarters 1530 o'brien drive menlo park, ca 94025 usa phone: +1 650-325-3291 f ax: +1 650-325-5932 germany ok international gmbh f rankfurter strasse 74 d -64521 gross-gerau germany phone: +49 (0) 61 52-71 12-0 f ax: +49 (0) 61 52-71 12-22 europe headquarters ok international ltd eagle close, chandler's ford hampshire, so53 4nf u.k. phone: +44 23 8048 9100 f ax: +44 23 8048 9109 italy ok international spa strada statale 11 -no. 28, 20010 vittuone (milano), italia phone: +39 02 9025161 f ax: +39 02 90111147 asia headquarters ok international taiwan ltd 5f no. 79 sec. 1 hsin-tai-wu road, his-chih t aipei hsien, taiwan phone: 886-2-2698 4013 f ax: 886-2-2698 4021 china ok international china no. 22 chao yang men wai avenue beijing prime tower, room 1901 chao yang district, beijing, p. r. china 100020 phone: +86 10 6588 3360 f ax: +86 10 6588 3359 f rance ok international sa rue ampere - zi lyon nord 69730 genay, france phone: +33 (0)4 72 08 75 75 f ax: +33 (0)4 72 08 75 70 japan ok international japan ltd 2f ask bldg. 1-24-4 ebisu shibuya-ku to kyo 150-0013, japan phone: +81-3-3449-7451 f ax: +81-3-3440-2010 ?2001 delaware capital formation, inc. all rights reserved. dover and the dover logo are registered trademarks of delaware capital formation, inc., a wholly-owned subsidiary of dover corporation. qx2 rework_1160 air pencil 23/11/01 9:44 am page 42
precision systems for the electronics bench soldering, desoldering and rework systems world headquarters and north american office 1530 obrien drive ? menlo park ? ca 94025 ? usa tel: +1 650-325-3291 ? fax: +1 650-325-5932 www.metcal.com precision systems for the electronics bench met-us-001 cover and contents 22/11/01 2:04 pm page 2

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